Abstract:
This disclosure relates to a gas turbine engine. The engine includes a component having a first wall and a second wall spaced-apart from the first wall. The component further includes a cooling passageway provided in part by a helical wall between the first wall and the second wall.
Abstract:
An additive manufacturing system utilizing an epitaxy process, and method of manufacture, utilizes a heating source and a cooling source to control thermal gradients and a solidification rate of each slice of a workpiece manufactured from a seed having a directional grain microstructure. An energy gun is utilized to melt selected regions of each successive layer of a plurality layers of a powder in a powder bed to successively form each solidified slice of the workpiece.
Abstract:
A mold for manufacturing a casted workpiece is, at least in-part, manufactured utilizing an additive manufacturing process. The mold may have a core having non-line-of-sight features that are additively manufactured and in contact with an outer shell of a wax mold and/or an outer shell of a casting mold of the mold. The outer shell of either the wax or casting molds may also be additively manufactured, and the shell of the casting mold may be additively manufactured as one unitary piece to the core.
Abstract:
This disclosure relates to a gas turbine engine including a component having a leading edge, a pressure side and a suction side opposite the pressure side. The component includes a first group of showerhead holes in the leading edge and a second group of showerhead holes in one of the pressure side and the suction side. The component further includes a first core passageway and a second core passageway separate from the first core passageway. The first core passageway and the second core passageway are in communication with a respective one of the first group of showerhead holes and the second group of showerhead holes.
Abstract:
A workpiece manufactured from an additive manufacturing system (AMS) having a particle separator and a method of operating includes modeling the workpiece into layers and modeling the layers into a plurality of regions. The AMS then deposits one of a plurality of particle types into a respective one of the plurality of regions. In this way, the surface finishes of the component may be controlled and material densities from one region to the next and from one layer to the next are also controlled.
Abstract:
A method of additively manufacturing is used to produce a component with an internal cooling channel for conveying a fluid. Powders in a powder bed are selectively fused to form a shaped layer of a body of the cooled component. The fusing is repeated on a layer-by-layer basis to form the body of the component with the internal cooling channel extending within the body, so that a peripheral wall of the internal cooling channel has a geometry that allows the peripheral wall to be self-supporting.
Abstract:
A component according to an exemplary aspect of the present disclosure includes, among other things, a wall and a vascular engineered lattice structure formed inside of the wall. The vascular engineered lattice structure includes at least one of a hollow vascular structure and a solid vascular structure configured to communicate fluid through the vascular engineered lattice structure.
Abstract:
A method of manufacturing a component that includes providing a core structure, casting a component about the core structure, removing a first portion of the core structure from the cast component, and leaving a second portion of the core structure in the cast component to provide a reduced cross-section in the cast component.
Abstract:
A vane structure includes a baffle (84) movably mounted within an aperture (96), the baffle (84) movable to control a cooling flow between a first cooling cavity (98) and a second cooling cavity (100).