Abstract:
PURPOSE: A method for producing spherical powder is provided to reduce a producing cost with a simple process as well as to have regular particle grading without a charging plate. CONSTITUTION: An alloy with less than 500 deg.C of low melting temperature is molten and inert gas is sprayed to the molten alloy in a linear shape through a nozzle(2). A linear shaped molten alloy(4) is contacted with an organic material(5) to generate a perturbation phenomenon(7) on the surface of the linear shaped molten alloy. Thus, the line of a droplet(8) is created and solidified by surface tension to be spherical powder(9). The alloy with low melting temperature is Pb-Sn, Pb-Ag, Pb-Sn-Bi, Au-Sn, Sn-Sb, Sn-Cu, Sn-Zn, Sn-Ag, In-Ag, Sn-Bi, Sn-In and so on. The diameter of the nozzle is 0.1 to 0.5 mm and the distance between the nozzle and organic liquid is 10 to 300 cm or desirably 10 to 100 cm. The inert gas is Ar or nitrogen and organic liquid is ethanol, glycol, glycerol or polydemethylsiloxane.
Abstract:
PURPOSE: A method is provided to manufacture a sintered porous stainless steel sheet with gradient pore structures having superior filtering and sound absorption effects using waste byproducts generated when manufacturing stainless steel rods. CONSTITUTION: The method for manufacturing a porous stainless steel sheet with gradient pore structures using waste stainless steel scrap fiber comprises the steps of removing polymer material contained in byproducts of the waste stainless steel scrap fiber generated during the process of producing a stainless steel rod; laying up stainless steel scrap in a stainless steel web shape having a lamellar structure; and adhering each of adjacent portions of the scraps forming the stainless steel web laid up the above step, wherein the polymer material contained in the waste stainless steel scrap fiber is removed with a toluene solution which is mixed with a dispersing agent, the stainless steel scrap is laid up so that a size of the stainless steel scrap is continuously varied in the formation step of the stainless steel web, and the adhesion of the stainless steel scraps onto the adjacent portions is performed through sintering treatment.
Abstract:
PURPOSE: A short metal fiber feeding apparatus is provided to obtain high-polymer composite material by feeding the short metal fiber to a feeding hopper of an extruder with preventing a bundle of the short metal fiber from being tangled. CONSTITUTION: A short metal fiber feeding apparatus(50) includes a plurality of upper rolls(51,52,53,54,55) at an inner portion thereof. A plurality of first needles(57) is formed in the upper rolls(51,52,53,54,55). The upper rolls(51,52,53,54,55) are rotated by means of driving devices(51',52',53',54',55'), respectively. A guide plate and a storing box are installed below the short metal fiber feeding apparatus(50). A lower roll formed with a plurality of second needles is formed below the storing box. A cam is installed at a lateral part of the lower roll. A plurality of pins is installed above the lower roll in perpendicular to a length direction of the lower roll.
Abstract:
PURPOSE: A method is provided to manufacture a sintered porous stainless steel sheet with gradient pore structures having superior filtering and sound absorption effects using waste byproducts generated when manufacturing stainless steel rods. CONSTITUTION: The method for manufacturing a porous stainless steel sheet with gradient pore structures using waste stainless steel scrap fiber comprises the steps of removing polymer material contained in byproducts of the waste stainless steel scrap fiber generated during the process of producing a stainless steel rod; laying up stainless steel scrap in a stainless steel web shape having a lamellar structure; and adhering each of adjacent portions of the scraps forming the stainless steel web laid up the above step, wherein the polymer material contained in the waste stainless steel scrap fiber is removed with a toluene solution which is mixed with a dispersing agent, the stainless steel scrap is laid up so that a size of the stainless steel scrap is continuously varied in the formation step of the stainless steel web, and the adhesion of the stainless steel scraps onto the adjacent portions is performed through sintering treatment.
Abstract:
PURPOSE: A method of manufacturing a hyper-eutectic Al-Si forging alloy is provided to enhance abrasion resistance and a coefficient of thermal expansion by modifying the weak point of a hyper-eutectic Al-Si alloy. CONSTITUTION: An alloy consists of 9.0-11.0wt% of Si, 1.5-2.0wt% of Cu, 0.5-1.3wt% of Mg, 0.1-0.3wt% of Mn, 0.3-0.5wt% of Ce, not more than 0.3wt% of each Zn and Fe, not more than 0.2wt% of incidental impurities such as Cr, Zr and Ti and the rest of aluminium. A molten metal having the same composition is obtained. The molten metal is mixed with 0.02-0.03% of an Al-Ti-B group compound and 0.7-1.0% of mischmetal. After that, a billet is manufactured from a DC(direct chill) caster and processed at a temperature of 500-520°C for 2-5 hours. The obtained billet is heated at a temperature of 460-480°C for 0.5-2 hours and extruded to have reduction rate of a sectional area over 4.
Abstract:
본 발명은, Si: 9.0 - 11.0 중량%, Cu: 1.5 - 2.0 중량%, Mg: 0.5 - 1.3 중량%, Mn: 0.1 - 0.3 중량% 및 Ce: 0.3 - 0.5 중량%를 포함하고, 각각 0.3 중량% 이하의 Zn 및 Fe와, 0.2 중량% 이하의 Cr, Zr 및 Ti 등 불가피하게 수반되는 불순물 원소를 포함하고 그 나머지가 알루미늄으로 구성되는 아공정 Al-Si계 단련용 합금 및 Si: 9.0 - 11.0 중량%, Cu: 1.5 - 2.0 중량%, Mg: 0.5 - 1.3 중량% 및 Mn: 0.1 - 0.3 중량%를 포함하고, 각각 0.3 중량% 이하의 Zn 및 Fe와, 0.2 중량% 이하의 Cr, Zr 및 Ti 등 불가피하게 수반되는 불순물 원소를 포함하고 그 나머지가 알루미늄으로 구성되는 용융 금속을 얻고, 상기 용융 금속에 주조조직 미세화재인 0.02-0.03%의 Al-Ti-B계 화합물과, 공정조직 개량화재인 0.7 - 1.0%의 희토류계 밋시메탈 (mischmetal; 주성분 Ce 및 La; Ce 50% 이상의 것)을 첨가하여 용탕을 처리한 후, DC 주조기를 이용하� � 빌렛을 주조하고, 얻어진 빌렛을 500 - 520 ℃에서 2 - 5 시간 동안 균질화처리하고, 얻어진 빌렛을 460 - 480 ℃에서 0.5 - 2 시간 동안 가열한 후 단면적 감소율이 4 이상이 되도록 압출하는 아공정 Al-Si계 단련용 합금의 제조방법을 제공하고, 아울러 상기 합금(들) (Ge 첨가 합금 포함)의 압출 환봉을 스크롤형 압축기의 스크롤과 기타 경량화가 요구되는 구동부품의 제조를 위한 열간 단조 성형용 재료로의 이용을 제공한다.
Abstract:
PURPOSE: A material for shielding electronic wave formed by using metal fiber of high magnetic permeability and a method for manufacturing the same are provided to supply interior material or exterior material for construction and electronic equipments to protect the life space from the circumstance of electromagnetic wave and to shield the electromagnetic wave emitted from the electronic equipments. CONSTITUTION: Material for shielding electronic wave formed by using metal fiber of high magnetic permeability and a method for manufacturing the same include a wall paper, the strength(Hinput)(5) of an outer magnetic field and the strength(Houtput)(7) of an inner magnetic field. The wall paper(6) has a medium layer, on which the metal fiber of high magnetic permeability is dispersed, and the magnetic field of the outer circumstance is shielded with making the wall paper(6) the center. The strength(Hinput)(5) of the outer magnetic field is shielded by the wall paper(6) and the strength(Houtput)(7) of the inner magnetic field is reduced. The metal fiber of the high magnetic permeability, the diameter of which is 20-30 micrometer, and the length of which is 10-30mm, is used. And the compound metal as Fe-Ni, Fe-Si, Co-Fe-Si-B etc. is material of the metal fiber.