Abstract:
PROBLEM TO BE SOLVED: To form a solder ball and/or an uplifted solder bump on an electronic component, especially on a chip carrier or a semiconductor package, by forming mutually connected elements, especially spring elements, and mounting the mutually connected elements on the electronic component. SOLUTION: In a performing pattern 200 of a mutually connected element 210 which is mounted on an electronic component 212 wherein a terminal 214 is provided, one end of a soft wire core of gold or the like is bonded to the terminal 214. The core is extended from the terminal and formed so as to have the spring shape and cut so as to have the free end. The bonding, molding and cutting of the wire are performed by using a wire bonding device. The adhesive agent at an end part 216a of the core covers only the relatively small part of the exposed surface of the terminal 214. A shell is arranged along the wire core 16 and has an inner layer 218 and an outer layer 220 when multilayered pattern is formed. The both layers can be formed adequately by the plating process.
Abstract:
PROBLEM TO BE SOLVED: To provide an assembly suitable for contacting a semiconductor wafer. SOLUTION: An assembly for contacting a semiconductor wafer includes a plurality of tile substrates. Each of the tile substrates includes: two opposite surfaces; a plurality of resilient contacts extending from a first surface of the two opposite surfaces; a plurality of first terminals on a second of the two opposite surfaces, each one of the plurality of first terminals being connected to a corresponding one of the plurality of contacts; and a second substrate having a plurality of second terminals on a surface thereof, the tile substrates being fixed to the second substrate with the plurality of first terminals connected to the plurality of second terminals. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
The probe card assembly (500) includes a probe card (502), and a space transformer (506) having resilient contact structures (524) mounted to and extending from terminals (522) on its surface. An interposer (504) is disposed between the space transformer and the probe card. The space transformer and interposer are stacked on the probe card and the resilient contact structures can be arranged to optimise probing of entire wafer.
Abstract:
Spring elements (540) for use as electrical contacts are fabricated by shaping a relatively soft core (112, 122) and overcoating the shaped core (702) with a relatively hard material (114, 124). Additional overcoat layers may be applied to enhance the electrical characteristics of the resulting spring element (540). The spring elements (540) are fabricated from an elongate element (602) which is shaped to exhibit a plurality of spring element cores linked end-to-end, which are then overcoated. The resulting spring elements (540) may then be attached to electronic components (708) by automated machinery (620). An external shaping tool is disclosed, which is particularly useful for shaping a plurality of linked and separable spring elements (540) which are inherently springy (i.e., formed of a relatively hard material).
Abstract:
Deposition of metal in a preferred shape, including coatings (206) on parts (204), or stand-alone materials (300), and subsequent heat treatment (106) to provide improved mechanical properties. In particular, the method gives products with relatively high yield strength. The products often have relatively high elastic modulus, and are thermally stable, maintaining the high yield strength at temperatures considerably above 25 DEG C. This technique involves depositing a material (206) in the presence of a selected additive, and then subjecting the deposited material to a moderate heat treatment (106). This moderate heat treatment differs from other commonly employed "stress relief" heat treatments in using lower temperatures and/or shorter times, preferably just enough to reorganize the material to the new, desired form. For example, coating and heat treating a spring-shaped elongate member provides a resilient, conductive contact (212, 920, 1060) useful for electronic applications.
Abstract:
The probe card assembly (500) includes a probe card (502), and a space transformer (506) having resilient contact structures (524) mounted to and extending from terminals (522) on its surface. An interposer (504) is disposed between the space transformer and the probe card. The space transformer and interposer are stacked on the probe card and the resilient contact structures can be arranged to optimise probing of entire wafer.
Abstract:
Interconnection elements for electronic components, exhibiting desirable mechanical characteristics (such as resiliency) for making pressure contacts are formed by using a shaping tool (512) to shape an elongate core element (502) of a soft material (such as gold or soft copper wire) to have a springable shape (including cantilever beam, S-shape, U-shape), and overcoating the shaped core element with a hard material (such as nickel and its alloys), to impart a desired spring (resilient) characteristic to the resulting composite interconnection element. The shaping tool may also be an anvil (622) and a die (624), and may nick or sever successive shaped portions of the elongate element, and the elongate element may be made of an inherently hard (springy) material.
Abstract:
The probe card assembly (500) includes a probe card (502), and a space transformer (506) having resilient contact structures (524) mounted to and extending from terminals (522) on its surface. An interposer (504) is disposed between the space transformer and the probe card. The space transformer and interposer are stacked on the probe card and the resilient contact structures can be arranged to optimise probing of entire wafer.