Abstract:
PURPOSE: A gray tone mask blank, a manufacturing method of a gray tone mask using thereof, the gray tone mask, and a pattern transferring method using thereof are provided to obtain an accurate CD of a pattern formed on a mask, and to reduce the change of the pattern. CONSTITUTION: A gray tone mask blank comprises the following: a light-shielding layer(25) pattern formed on a transparent substrate(24); a semi-transparent layer(26) in the front side of the light-shielding layer; and a resist film(27) formed on the semi-transparent layer. The composition of the light-shielding layer changes to the film thickness direction. The surface reflection ratio of the resist film reduces for a laser lithography light with the wavelength of 300~450 nanometers.
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a gray tone mask that suppresses formation of white edges. SOLUTION: The method of manufacturing a gray tone mask includes a first patterning process of forming a first film on a transparent substrate, forming a first resist pattern thereupon, and etching the first film, by using the first resist pattern as a mask to form a first film pattern; a process of forming a second film on a surface, including the first film pattern; and a second patterning process of forming a second resist pattern on the second film and etching at least the second film using the second resist pattern as a mask to form a second film pattern. The first film is a laminated film of a light-shielding film and an antireflection functional film, the second film is a translucent film, and materials of the first film and second film are so selected that the translucent film has nearly the same etching speed as, or a faster etching speed than the antireflection function film for an etchant used in the etching process. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a photomask by which the photomask can be evaluated by reflecting on factors by an optical system of an exposure machine and various factors such as spectral characteristics of a light source and developing characteristics of a resist, and a pattern feature and a raw material or thickness of a film to be formed in a semitransmitting portion can appropriately be determined. SOLUTION: The method includes: a step of carrying out a test exposure on a test mask having a predetermined pattern formed thereon by using an exposure means that reproduces exposure conditions simulating actual exposure conditions, acquiring a transmitted light pattern of the test mask by an imaging means and obtaining transmitted light pattern data based on the acquired transmitted light pattern of the test mask; and a step of obtaining an effective transmittance under the exposure conditions based on the transmitted light pattern data. The feature of the region and the raw material or thickness of the film to be formed in the region are determined based on the effective transmittance. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a gray tone mask of a halftone film type with which a high-quality TFT can be manufactured. SOLUTION: The gray tone mask for manufacturing a thin film transistor substrate has a thin film transistor substrate pattern including a light-shielding part, a light-transmitting part and a semitransmitting part formed by patterning a semitransmitting film and a light-shielding film formed on a transparent substrate, and the mask is used for forming a resist pattern in which a channel forming region is made thinner than source and drain forming regions on the thin film transistor substrate. In the thin film transistor substrate pattern, the patterns corresponding to the source and the drain are formed of the light-shielding part; the pattern corresponding to the channel part is formed of the semitransmitting part; the light-shielding part includes the semitransmitting film layered on at least a part of the light-shielding film formed on the transparent substrate; and the semitransmitting part comprises the semitransmitting film formed on the transparent substrate. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To deliver a substrate while protecting it against a flaw or adhesion of a particle. SOLUTION: The supporting part 521 of a holding member 52 on the carrying truck 100 side and the supporting part 201 of a holding member 200 on the processing system side are arranged to fit each other in the plan view so that they can support the same substrate W simultaneously. When the substrate W is transferred from the holding member 200 to the holding member 52, the supporting part 521 scoops up the substrate W supported by the supporting part 201 from below. When the substrate W is transferred from the holding member 52 to the holding member 200, the holding member 52 descends toward the holding member 200 so that the substrate W soft lands on the supporting part 201.
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a multi-gradation photomask that has small restriction on selection of a material for a light shield film. SOLUTION: In the method of manufacturing the multi-gradation photomask, having the light-shielding film 2 and a translucent film 4 on a transparent substrate 1, since the shape of the translucent film 4 is formed by a lift-off to eliminate an etching stage for the translucent film 4, there is no need for the light-shielding film 2 to have resistance for an etching gas or an etchant of the translucent film 4, so that restrictions regarding the selection of a material for the light-shielding film 2 becomes few. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of peeling a positive resist film which requires no special management prescribed by the Fire Service Law and various environmental laws, enables processing with low cost, and requires no large-scale processing apparatus for a large substrate. SOLUTION: A substrate has a positive resist film, and the surface of the resist film is exposed and developed to form a resist pattern. After a thin film is etched with the resist pattern serving as a mask, the resist film is entirely irradiated with exposure light and brought into contact with developer, so that the patterned resist film is peeled off. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a gray tone mask of a half tone film type by which a high-quality TFT can be manufactured. SOLUTION: The method for manufacturing a gray tone mask having a pattern comprising a light shielding part, a light transmitting part and a light semitransmitting part is carried out in the following steps. A mask blank having a light semitransmitting film 22 and a light shielding film 23 successively formed on a transparent substrate 21 is prepared. A resist pattern 24a in a region corresponding to the light shielding part is formed on the mask blank, and the light shielding film 23 is etched by using the resist pattern 24a as a mask to form the light shielding part on the light semitransmitting film 22. Then a resist pattern 24b is formed in a region containing at least the light semitransmitting part, and the light semitransmitting film 22 is etched by using the resist pattern 24b as a mask to form the light semitransmitting part and the light transmitting part. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a gray tone mask of a halftone film type with which a high-quality TFT can be manufactured. SOLUTION: The method includes processes of: preparing a mask blank having a semitransmitting film 22 and a light shielding film 23 successively layered on a transparent substrate 21; exposing a resist film including a step of forming a resist film on the mask blank and subjecting the part where a semitransmitting part is to be formed to exposure along a pattern smaller than the resolution limit of the exposure apparatus for the pattern exposure of the resist film; developing to form a resist pattern 24a having different film remaining rates of the resist between in the part where the light shielding part is to be formed and in the part where the semitransmitting part is to be formed; etching the light shielding film 23 and the semitransmitting film 22 by using the resist pattern 24a as a mask to form a light transmitting part; removing only the resist pattern remaining on the semitransmitting part; and etching the light shielding film 23a by using the remaining resist pattern as a mask to form a semitransmitting part. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a gray tone mask which has prescribed gray tone patterns in at least portions and can satisfy the dimensional accuracy of the prescribed gray tone patterns. SOLUTION: The intra-surface distribution of the film thickness of the resist applied to a substrate in a manufacturing process for the gray tone mask is kept below ±1%. As a result, the gray tone mask having the prescribed gray tone patterns 30 shown in, for example, Figure 5 in at least portions can be so formed as to satisfy the dimensional accuracy of the prescribed gray tone patterns. COPYRIGHT: (C)2003,JPO