Abstract:
Systems and methods for transferring a micro device or an array of micro devices to or from a substrate are disclosed. In an embodiment, a remote center robot allows on-the-fly alignment between a micro pick up array and a target substrate. The remote center robot may include a plurality of symmetric linkages that move independently and share a remote rotational center. In an embodiment, the remote rotational center may be positioned at a surface of the micro pick up array to prevent damage to the array of micro devices during transfer.
Abstract:
A micro light emitting diode (LED) and a method of forming an array of micro LEDs for transfer to a receiving substrate are described. The micro LED structure may include a micro p-n diode and a metallization layer, with the metallization layer between the micro p-n diode and a bonding layer. A conformal dielectric barrier layer may span sidewalls of the micro p-n diode. The micro LED structure and micro LED array may be picked up and transferred to a receiving substrate.
Abstract:
Se describe un método para fabricar y transferir un microdispositivo y un arreglo de microdispositivos a un sustrato receptor. En una modalidad, una capa eléctricamente aislante se utiliza como capa de detención de grabado durante el grabado al ácido de una capa de diodos p-n para formar una pluralidad de microdiodos p-n. En una modalidad, una capa de enlace intermedia eléctricamente conductora se utiliza durante la formación y transferencia de los microdispositivos al sustrato receptor.
Abstract:
A method of fabricating and transferring a micro device and an array of micro devices to a receiving substrate are described. In an embodiment an electrically insulating layer is utilized as an etch stop layer during etching of a p n diode layer to form a plurality of micro p n diodes. In an embodiment an electrically conductive intermediate bonding layer is utilized during the formation and transfer of the micro devices to the receiving substrate.
Abstract:
Es werden Systeme und Verfahren zum Transfer einer Mikrovorrichtung von einem Trägersubstrat offenbart. In einer Ausführungsform enthält ein Massentransferinstrument eine Gelenk-Transferkopf-Einheit, einen Trägersubstrathalter und eine Stellgerät-Einheit, um ein räumliches Verhältnis zwischen einer Gelenk-Transferkopf-Einheit und dem Trägersubstrathalter anzupassen. Die Gelenk-Transferkopf-Einheit kann eine Verbindung zu einer elektrostatischen Spannungsquelle und ein Substrat, das ein Array von elektrostatischen Transferköpfen trägt, enthalten.
Abstract:
A compliant micro device transfer head and head array are disclosed. In an embodiment a micro device transfer head includes a spring portion that is deflectable into a space between a base substrate and the spring portion.
Abstract:
Se describen un cabezal de transferencia del microdispositivo y un arreglo de cabezales. En una modalidad, el cabezal de transferencia del microdispositivo incluye un sustrato base, una estructura de mesa con paredes laterales, un electrodo formado sobre la estructura de mesa y una capa dieléctrica que cubre el electrodo. Se puede aplicar un voltaje al cabezal de transferencia del microdispositivo y al arreglo de cabezales para recoger un microdispositivo de un sustrato portador y liberar el microdispositivo sobre un sustrato receptor.
Abstract:
A method of transferring a micro device and an array of micro devices are disclosed. A carrier substrate carrying a micro device connected to a bonding layer is heated to a temperature below a liquidus temperature of the bonding layer, and a transfer head is heated to a temperature above the liquidus temperature of the bonding layer. Upon contacting the micro device with the transfer head, the heat from the transfer head transfers into the bonding layer to at least partially melt the bonding layer. A voltage applied to the transfer head creates a grip force which picks up the micro device from the carrier substrate.
Abstract:
A micro device transfer head and head array are disclosed. In an embodiment, the micro device transfer head includes a base substrate, a mesa structure with sidewalls, an electrode formed over the mesa structure, and a dielectric layer covering the electrode. A voltage can be applied to the micro device transfer head and head array to pick up a micro device from a carrier substrate and release the micro device onto a receiving substrate.
Abstract:
A micro device transfer head and head array are disclosed. In an embodiment the micro device transfer head includes a base substrate a mesa structure with sidewalls an electrode formed over the mesa structure and a dielectric layer covering the electrode. A voltage can be applied to the micro device transfer head and head array to pick up a micro device from a carrier substrate and release the micro device onto a receiving substrate.