Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a fuel cell in which only a surface alignment technique is necessary for assembling a vapor access hole. SOLUTION: This method includes a stage of etching a surface of a substrate (12) and forming channels (24, 26) and a stage of forming pedestals (54, 88) on the surface of the substrate. Anode sides (56, 89) demarcating fuel regions (68, 102) positioned to the channels (24, 26) are included in the pedestals. Electrolytes (46, 96) are arranged between anode sides (56, 89) and cathode sides (58, 90), and the fuel regions (68, 102) are capped by insulators (66, 98). One part of the substrate (12) is removed from the rear face, and the channels (24, 26) are exposed. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
A method is provided for fabricating a fuel cell that requires only front side alignment techniques to fabricate gas access holes. The method comprises etching the front side of a substrate ( 12 ) to provide a channel ( 24, 26 ), and forming a pedestal ( 54, 88 ) on the front side of the substrate, wherein the pedestal ( 54, 88 ) comprises an anode side ( 56, 89 ) defining a fuel region ( 68, 102 ) aligned with the channel ( 24, 26 ). An electrolyte ( 46, 96 ) is positioned between the anode side ( 56, 89 ) and a cathode side ( 58, 90 ), and the fuel region ( 68, 102 ) is capped with an insulator ( 66, 98 ). A portion of the substrate ( 12 ) is removed from a back side to expose the channel ( 24, 26 ).
Abstract:
A fuel cell system and method of forming the fuel cell system including a base portion, formed of a singular body, and having a major surface. At least one fuel cell membrane electrode assembly is formed on the major surface of the base portion. A fluid supply channel including a mixing chamber is defined in the base portion and communicating with the fuel cell membrane electrode assembly for supplying a fuel-bearing fluid to the membrane electrode assembly. A methanol concentration sensor is positioned to communicate with the fuel cell membrane electrode assembly and the fuel-supply channel for regulating the mixture of fuel to the electrode assembly. An exhaust channel including a water recovery and recirculation system is defined in the base portion and communicating with the membrane electrode assembly.
Abstract:
A fuel cell device and method of forming the fuel cell device including a base portion, formed of a singular body, and having a major surface. At least one fuel cell membrane electrode assembly is formed on the major surface of the base portion. A fluid supply channel including a mixing chamber is defined in the base portion and communicating with the fuel cell membrane electrode assembly for supplying a fuel-bearing fluid to the membrane electrode assembly. An exhaust channel is defined in the base portion and communicating with the membrane electrode. A multi-dimensional fuel flow field is defined in the multi-layer base portion and in communication with the fluid supply channel, the membrane electrode assembly and the exhaust channel.
Abstract:
A calorimetric hydrocarbon gas sensor (10) includes an electrochemical oxygen pump (18), a sensing element (12), and a multi-layered substrate (26) separating the sensing element (12) from the electrochemical oxygen pump (18). The multi-layered substrate (26) includes a plurality of overlying insulating layers, in which at least one intermediate layer (60) supports a first primary heater (58), and in which another intermediate layer (52) supports a temperature compensation heater (50a, 50b). The primary heater (58) functions to maintain the calorimetric hydrocarbon gas sensor (10) at a constant, elevated temperature, while the active compensation heater (50a) functions to maintain substantially equal temperatures as determined by the thermometers (46a, 46b) located on an intermediate layer (48) overlying the compensation heaters (50a, 50b). Control circuitry is integrated with power measurement circuitry to measure differences in the heat produced by the compensation heater (50a) and the thermometer (46a) in an active region (100), and the heat produced by the compensation heater (50b) and the thermometer (46b) in a reference region (102).
Abstract:
A disposable, compact, and efficient storage apparatus (10) contains a fuel source (24) and water for supplying hydrogen fuel (36) to a micro-fuel cell. The storage apparatus comprises a housing defining a fuel source chamber (14) and a plurality of water chambers (12), and one or more polymer crystals (22) containing water positioned within each of the water chambers (12). The fuel source (24), such as a chemical hydride mixed with a catalyst, is positioned within the fuel source chamber (14), wherein the water in each of the water chambers (12) is selectively allowed to migrate to the fuel source chamber (14) to contact the solid fuel, thereby producing the hydrogen fuel (36) at a desired flow rate and temperature. A conduit (32) supplies the hydrogen fuel (36) produced within the housing to the fuel cell (38).
Abstract:
A disposable, compact, and efficient storage apparatus (10) contains a fuel source (24) and water for supplying hydrogen fuel (36) to a micro-fuel cell. The storage apparatus comprises a housing defining a fuel source chamber (14) and a plurality of water chambers (12), and one or more polymer crystals (22) containing water positioned within each of the water chambers (12). The fuel source (24), such as a chemical hydride mixed with a catalyst, is positioned within the fuel source chamber (14), wherein the water in each of the water chambers (12) is selectively allowed to migrate to the fuel source chamber (14) to contact the solid fuel, thereby producing the hydrogen fuel (36) at a desired flow rate and temperature. A conduit (32) supplies the hydrogen fuel (36) produced within the housing to the fuel cell (38).
Abstract:
A micro fuel cell and method of forming such includes depositing multiple layers (22) of alternating metals over a substrate (12); etching at least one metal from the multiple layers (22) creating a void between the remaining layers; forming a plurality of pedestals (28) in the multiple layers (22), each pedestal (28) having a center anode (29) portion and a concentric cathode (31) portion separated by a concentric cavity (31); filling the concentric cavity (31) with an electrolyte; and capping the center anode (29) portion and the concentric cavity (31).
Abstract:
In a method for patterning a solid proton conducting electrolyte (22, 60) for a micro fuel cell a first side (30, 63) of electrolyte (22, 60) is patterned to increase the surface area, which is coated with an electrocatalyst (33, 66), providing an electrical conductor (20) to the first side (22, 60), and an electrical conductor (15, 16) to a second side (19) of the electrolyte (22, 60). One exemplary embodiment comprises depositing a solid proton conducting electrolyte (60) over a substrate (12), patterning the electrolyte (60) to form a plurality of pedestals (28), each having an anode side adjacent a anode region (42) and a cathode side adjacent a cathode region (43), coating the anode (42) and cathode (43) sides with an electrocatalyst (33), providing a first electrical conductor (15, 16) to the anode side (42); and a second electrical conductor (20) to the cathode side (43).
Abstract:
A fuel cell device (10) and method of forming the fuel cell device including a base portion (14), formed of a singular body, and having a major surface (26). At least one fuel cell membrane electrode assembly (16) formed on the major surface of the base portion. A fluid supply channel (32) including a mixing chamber (36) is defined in the base portion and communicating with the fuel cell membrane electrode assembly for supplying a fuel-bearing fluid (34) to the membrane electrode assembly. An exhaust channel (38) is defined in the base portion and communicating with the membrane electrode. A multi-dimensional fuel flow field is defined in the multi-layer base portion and in communication with the fluid supply channel, the membrane electrode assembly and the exhaust channel. The membrane electrode assembly and the cooperating fluid supply channel, multi-dimensional fuel flow field, and cooperating exhaust channel forming a single fuel cell assembly.