Semiconductor device to be mounted on main circuit board and process for manufacturing same device
    112.
    发明授权
    Semiconductor device to be mounted on main circuit board and process for manufacturing same device 有权
    要安装在主电路板上的半导体器件和用于制造相同器件的工艺

    公开(公告)号:US06344695B1

    公开(公告)日:2002-02-05

    申请号:US09414503

    申请日:1999-10-08

    Applicant: Kei Murayama

    Inventor: Kei Murayama

    Abstract: A semiconductor chip has an active surface with electrodes thereon and an insulating layer covering the active surface and having through holes therein through which corresponding electrodes are exposed. Rewiring circuits are formed on the insulating layer, each having a first terminal end extending through a corresponding through hole and electrically connected to a respective electrode and a second terminal end comprising a conductive pad. Respective inner bumps are formed on the second terminal ends of the rewiring circuits. An insulating film is formed on the rewiring circuits and exposed surfaces of the insulating layer and through holes are formed therein corresponding to the conductive pads and into which respective inner bumps are inserted. A respective outer bump is superimposed on each inner bump in the insulating film and projects beyond an exposed surface of the insulating film remote from the semiconductor chip. In an alternative, inner bumps are omitted and the outer bumps are directly superimposed on the conductive pads in the corresponding through holes. A method of making the semiconductor device provides for superimposing outer bumps either directly on the respective conductive pads in the corresponding through holes, where inner bumps are not employed, or superimposing same on the respective inner bumps after superimposing the inner bumps on the respective conductive pads.

    Abstract translation: 半导体芯片具有其上具有电极的活性表面和覆盖有源表面的绝缘层,并且在其中具有通孔,相应的电极通过该孔暴露。 重叠电路形成在绝缘层上,每个具有延伸穿过相应通孔并且电连接到相应电极的第一端部和包括导电焊盘的第二端子。 在再布线电路的第二端部形成有各自的内部凸点。 在再布线电路上形成绝缘膜,绝缘层的露出表面形成有与导电焊盘相对应的通孔,并且插入有各自的内凸块。 相应的外部凸起叠加在绝缘膜的每个内部凸起上,并突出超过远离半导体芯片的绝缘膜的暴露表面。 另一方面,省略了内部凸块,并且外部凸块直接叠加在相应通孔中的导电焊盘上。 制造半导体器件的方法提供了将外部凸块直接叠加在不使用内部凸起的相应通孔中的相应导电焊盘上,或者将内部凸块叠加在各个导电焊盘上之后将其叠加在相应的内部凸起上 。

    Pad-on-via assembly technique
    115.
    发明授权
    Pad-on-via assembly technique 有权
    Pad-on-via装配技术

    公开(公告)号:US06300578B1

    公开(公告)日:2001-10-09

    申请号:US09512131

    申请日:2000-02-24

    Abstract: Fine pitch area array packaging is achieved using a via-in-pad design within the area array attach portion of a printed circuit board (PCB). The limitation of the design is the wicking action, whereby solder applied to the capture pad contact surface is depleted by capillary action into the via hole when reflowed, causing insufficient solder to be present at the contact surface to effect reliable and repeatable electrical connections. In one implementation, an initial application of solder is applied to plug the via hole with a material having a higher final melting temperature than eutectic solder, thereby providing a stable plug. This plug is formed by the initial solder application that may be either a eutectic solder containing a third metal that forms intermetallic compounds, when reflowed, that elevate the liquidus temperature or a solder having a different formulation with an inherent higher melting temperature. An alternative implementation is to plate the via hole with a material, such as nickel, which prevents eutectic solder, applied to the via capture pad contact surface, from wetting the hole surface and being drawn away from the contact surface by capillary action. Thus, the solder, applied to the via capture pad and used to establish an electrical connection is not depleted.

    Abstract translation: 使用在印刷电路板(PCB)的区域阵列附着部分内的通孔焊盘设计实现细间距区域阵列封装。 设计的限制是芯吸作用,由此当回流时,施加到捕获垫接触表面的焊料被毛细管作用通入通孔中,导致在接触表面处存在不足的焊料以实现可靠和可重复的电连接。 在一个实施方案中,施加焊料的初始应用以用比共晶焊料更高的最终熔融温度的材料堵塞通孔,从而提供稳定的插塞。 该插头由初始焊料应用形成,其可以是包含形成金属间化合物的第三金属的共晶焊料,当回流时,提高液相线温度的焊料或具有固有的较高熔融温度的不同配方的焊料。 另一种实施方案是用诸如镍的材料对通孔进行平板化,其防止施加到通孔捕获垫接触表面的共晶焊料润湿孔表面并通过毛细管作用从接触表面拉出。 因此,施加到通孔捕获垫并用于建立电连接的焊料不会耗尽。

    Interconnection structure and process module assembly and rework
    118.
    发明授权
    Interconnection structure and process module assembly and rework 失效
    互连结构和过程模块组装和返工

    公开(公告)号:US06235996B1

    公开(公告)日:2001-05-22

    申请号:US09014804

    申请日:1998-01-28

    Abstract: An interconnection structure and methods for making and detaching the same are presented for column and ball grid array (CGA and BGA) structures by using a transient solder paste on the electronic module side of the interconnection that includes fine metal powder additives to increase the melting point of the solder bond. The metal powder additives change the composition of the solder bond such that the transient melting solder composition does not completely melt at temperatures below +230° C. and detach from the electronic module during subsequent reflows. A Pb—Sn eutectic with a lower melting point is used on the opposite end of the interconnection structure. In the first method a transient melting solder paste is applied to the I/O pad of an electronic module by a screening mask. Interconnect structures are then bonded to the I/O pad. In a second method, solder preforms in a composition of the transient melting solder paste are wetted onto electronic module I/O pads and interconnect columns or balls are then bonded. Detachment of an electronic module from a circuit card can then be performed by heating the circuit card assembly to a temperature above the eutectic solder melting point, but below the transient solder joint melting point.

    Abstract translation: 通过使用包括细金属粉末添加剂的电子模块侧的瞬态焊膏来提供柱和球栅阵列(CGA和BGA)结构的互连结构及其分离方法,以增加熔点 的焊点。 金属粉末添加剂改变焊料接合的组成,使得瞬态熔融焊料组合物在低于+ 230℃的温度下不会完全熔化,并且在随后的回流期间与电子模块分离。 在互连结构的另一端使用具有较低熔点的Pb-Sn共晶体。 在第一种方法中,通过屏蔽掩模将瞬态熔融焊膏施加到电子模块的I / O焊盘。 然后将互连结构结合到I / O焊盘。 在第二种方法中,将瞬态熔融焊膏的组合物中的焊料预成型件润湿到电子模块I / O焊盘上,然后将互连柱或球接合。 然后可以通过将电路卡组件加热到高于共熔焊料熔点但低于瞬态焊点熔点的温度来执行从电路卡分离电子模块。

    Solder bump forming method and mounting apparatus and mounting method of solder ball
    120.
    发明授权
    Solder bump forming method and mounting apparatus and mounting method of solder ball 有权
    焊球形成方法及焊球安装方法及安装方法

    公开(公告)号:US06193143B1

    公开(公告)日:2001-02-27

    申请号:US09366194

    申请日:1999-08-04

    Abstract: To present a method and apparatus for forming favorable solder bumps on a substrate of electronic component or the like, in which metal paste is applied on the lower surface of solder balls attracted by a suction tool, and the solder balls are positioned to contact with recesses having the electrode in the bottom, so that the metal paste adhered to the solder balls is adhered to the top of the recesses. Next, the solder balls are moved reciprocally in the vertical direction or horizontal direction. As a result, the metal paste adhered to the top of the recesses is collected to fill up the recesses. Then, the solder balls are put on the top of the recesses, and heated and fused, and solder bumps are formed.

    Abstract translation: 为了提出在电子部件等的基板上形成有利的焊料凸块的方法和装置,其中金属浆料被施加在由吸入工具吸引的焊球的下表面上,并且焊球定位成与凹部接触 在底部具有电极,使得粘附到焊球上的金属糊粘附到凹部的顶部。 接下来,焊球在垂直方向或水平方向上往复移动。 结果,收集粘附到凹部顶部的金属糊料以填充凹部。 然后,将焊球放在凹部的顶部,加热熔化,形成焊锡凸块。

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