Abstract:
A wire strand (10) comprises a plurality of wires (12, 16, 20). The wires comprise a central king wire (12), a first layer (14) of wires (16) arranged around the king wire, and a second layer (18) of wires (20) arranged around the first layer. The king wire is formed of steel having a carbon content of at least 0.3 wt %. Each wire of the first layer is formed of steel having a carbon content which is less than the carbon content of the king wire. Each wire of the second layer is formed of steel having a carbon content which is greater than, or the same as, the carbon content of the wires of the first layer.
Abstract:
In a method for forming a rustproof film on a PC strand, the thickness of the resin film is set to 200±80 μm, the pre-heating is performed within a temperature range from 60 to 150° C. to prevent an occurrence of a cob-webbing phenomenon as a result of melting of the synthetic resin powder coating material and the post-heating is performed within a range from 150 to 250° C. in order to uniformize the thickness of the coats adhered to the outer peripheral surfaces of the core wire and the surrounding wires, and the temperature of the pre-heating is set to be lower than the temperature of the post-heating, and the synthetic resin powder coating material including particles having diameters in a range from 0.1 to 250 μm is used, and the line speed in the series of steps is set to 5 to 10 m/min.
Abstract:
A steel cord (10) for reinforcing rubber product comprises at least one core strand (12) and outer strands (14), the outer strands (14) are helically twisted around at least one core strand (12). Each of the strands (12, 14) comprises core steel filaments (16, 20) with the number of m and outer steel filaments with the number of n. The diameter of the core steel filaments in the core strand is Dcc, the diameter of the outer steel filaments in the core strand is Doc, the diameter of the core steel filament in the outer strand is Dco, and the diameter of the outer steel filament in the outer strand is Doo. The ratio of Dcc/Doc is not less than 1.04, the ratio of Dco/Doo is not less than 1.03, and the ratio of Doc/Dco is not less than 1. The core steel filaments and outer steel filaments are polygonally preformed before being twisted into strands. The steel cord is used for reinforcing off-the-road tire.
Abstract:
Provided is a method for the highly efficient formation of a uniform, high-quality film with which increased line speed, improved productivity, and cost reduction can be envisaged. A method for forming a rustproof film on a PC strand, wherein a PC stranded (1) is untwisted to separate surrounding wires (1b) from a core wire (1a), a synthetic resin powdered coating material is uniformly adhered by being applied and heated over the outer periphery of the core wire and surrounding wires in this untwisted state, the product is cooled to form a resin film (26), and then the surrounding wires are twisted back to the original state with respect to the core wire. Pre-heating is performed before the coating step and post-heating is performed after the coating step, the pre-heating temperature is set 30 to 130° C. higher than the post-heating temperature, a synthetic resin powdered coating material having an average grain size of 40 to 50 μm is used, and the process line speed is 5 to 10 m/min.
Abstract:
Device for continuously depositing a treatment substance (20) on the surface of a thread (10), comprising: impregnation means (2) for impregnating the thread by dipping it into a bath designed to contain a solution of the treatment substance (20) in liquid form, through which bath the thread (10) runs when the device is in operation; draining means (3), placed downstream of the impregnation means (2), capable of removing the excess liquid (22) entrained by the thread; treatment means (4) placed downstream of the draining means (3), capable of making the liquid solution remaining on the thread solidify; and means (51, 52, 53, 54) suitable for guiding and running the thread (10) from the inlet to the outlet of the device along a direction df and at a speed Vf, wherein the draining means (3) include means capable of spraying said treatment liquid with an appropriately regulated velocity Vj towards the thread (10) in the form of jets (21) that converge in directions dj making an obtuse angle α with the direction df in which said thread (10) runs, so as to adjust the thickness e of liquid remaining on the thread (10) on leaving said draining means (3).
Abstract:
The present invention is related a steel cord (500, 600) comprising one or more strands (504, 602), said strands comprising at least two filaments, wherein the void spaces between at least two filaments of at least one of said one or more strands are at least partially filled with a composition comprising a thermosetting material (506, 606), characterized in that the thermosetting material (506, 606) is a heat-curable one-component thermosetting material. Further, the invention relates to a steel cord (100, 200, 300) comprising at least two strands (102, 104, 202, 204, 302, 304), said strands comprising at least two filaments, wherein the void spaces (105, 205, 305) between at least two strands are at least partially filled with a composition comprising a thermosetting material (106, 206, 306), characterized in that the thermosetting material (106, 206, 306) is a heat-curable one-component thermosetting material.
Abstract:
To improve tensile strength without impairing flexibility and adhesion to concrete, and to form a thick coating in a surface layer part for preventing a basis material from being exposed by damage to the coating, a method of forming double coatings on a prestressing strand includes a primary painting process after a pre-treatment process, in which a resin coating is formed only at the surface layer, a secondary painting process in which respectively individual state resin coating is formed on an outer peripheral face of each of the core wire and surrounding wires under a loosened and separated state, thereby forming a double coating for each surrounding wire, and a finishing process of tightening and retwisting the surrounding wires about the core wire to an original state. The obtained prestressing strand has the double coating portions only at the surface layer and sufficient flexibility and adhesion to concrete.
Abstract:
A (metal/rubber) composite comprising a rubber matrix reinforced with a metallic body adhering to the rubber matrix by means of an adhesive interphase; the rubber matrix is based on diene elastomer; the metal is a carbon steel, the carbon content of which is between 0.35% and 1.2%; to constitute the adhesive interphase, the carbon steel is coated with a metallic layer bearing aluminium oxides or hydroxides, which itself is covered by an organosilane film providing, as coupling agent, the bond between the aluminium oxides-hydroxides on one hand, and the rubber matrix on the other hand. The invention also relates to articles or semi-finished products made of rubber which are reinforced with or formed by such a composite, in particular tires.
Abstract:
Compositions and methods for treating metal substrates and/or bonding metal substrates to polymeric materials, such as rubber, are provided. The compositions include at least one substantially hydrolyzed amino silane and at least one substantially hydrolyzed sulfur-containing silane. Optionally, the compositions include a nano-size particulate material. The compositions provide coatings on metal substrates for protecting the metal from corrosion and for adhering rubber-like polymeric compositions to the metal with polymer-to-metal vulcanization conditions less dependent on the coating thickness, and with use of less coating materials.
Abstract:
In a composite of vulcanizable rubber or rubber-like composition with one or more metal reinforcement elements embedded therein, the metal reinforcement element is coated with a polymer or non-cured rubber composition compatible with and co-polymerizable, co-vulcanizable or crosslinkable with said vulcanizable ruber composition to be reinforced, and additionally bearing functional groups either covalently bonding to the metal surface of said reinforcement element or forming covalent bonds with the outward directed first functional groups of a mono- or multimolecular layer of a bifunctional adhesion promoter intercalated between said metal and said coating and bound to said metal by its second functional groups. A cured rubber or rubber-like product, for instance a pneumatic tire, is obtained by vulcanization of such a composite.