Abstract:
Structural ceramic matrix composite material to be employed as automotive engine parts and the like is provided with erosion-resistant qualities in several ways. For one, an erosion-resistant material is applied to the surface as by plasma spraying. The erosion-resistant material can also be mixed with the fibers of the material, particularly near the surface.
Abstract:
A method of stabilizing a strained flame in a stagnation flow reactor. By causing a highly strained flame to be divided into a large number of equal size segments it is possible to stablize a highly strained flame that is on the verge of extinction, thereby providing for higher film growth rates. The flame stabilizer is an annular ring mounted coaxially and coplanar with the substrate upon which the film is growing and having a number of vertical pillars mounted on the top surface, thereby increasing the number of azimuthal nodes into which the flame is divided and preserving an axisymmetric structure necessary for stability.
Abstract:
A method for coating a substrate with a relatively thin, uniform film of a fluid with a minimum of waste. A volume of fluid is produced and the size and velocity of the volume of fluid are selected such that the volumes of fluid break up upon impact with the substrate without splashing or rippling. The apparatus and method are ideal for coating semiconductor wafers with a photoresist solution. The kinetic energy of the volume of fluid is adjusted to overcome the free energy associated with surface tension on impact. The collision of the fluid thus results in a uniform, thin coating of photoresist or other coating solution which may then be further processed by conventional techniques.
Abstract:
The invention is to a method for producing a high surface substrate. A mask is positioned (31) over a substrate to define a deposition area. Thereafter at least two dissimilar materials are simultaneously deposited (32) through the mask onto the deposition area. Then one of the deposited materials is selectively removed (33) to provide a high surface area deposited substrate.
Abstract:
A method and a product are provided for improving the resistance to abrasion of a load-carrying surface of a conveyor belt formed of a cord-reinforced elastomer material selected from the group consisting of natural and synthetic rubber, the belt being adapted for use for conveying particulate ore or other particulate material having abrasive properties. The method employed comprises cleaning the surface of the conveyor belt prior to coating the same with an abrasion resistant coating. The conveyor belt is characterized by a distribution of pores in the surface to be coated. A flexible coating of a polymer selected from the group consisting of polyolefins and polyester elastomers is flame sprayed in the molten state onto the conveyor belt surface using a flame spray torch. The flame of the torch is spaced from the conveyor surface to avoid contacting of the flame with the surface being coated. The coated conveyor belt is then cooled to provide a flexible polymer coating strongly bonded chemically to the surface and additionally mechanically bonded thereto by virtue of the coating material entering the pores of the surface of the belt and thereby mechanically locking the coating to the conveyor belt surface.
Abstract:
A method is described for producing a catalyst layer consisting of a metal alloy with palladium or platinum as the primary meal and at least one other meal which has a melting point lower than that of the primary meal and which forms with the primary metal homogeneous mixed crystals that are rich in the primary metal. In the method, a powder of the at least one other metal is applied first to a carrier body followed by application of a powder of the primary metal. The powders are successively applied to the carrier body in this order, with at least the powder of the primary metal being sprayed on by thermal means.
Abstract:
A manufacturing method for immersion members for molten metal baths, wherein a thermal sprayed coating including 1-50 wt % of tungsten boride, 3-25 wt % of one or more of Ni, Co, Cr, and Mo as a metal phase, and a remainder including tungsten carbide, is formed on the surface of a immersion member for use in molten metal baths, and subsequently, impregnation processing is conducted with respect to the thermal sprayed coating in a processing fluid having as a main component thereof chromic acid (H.sub.2 CrO.sub.4 and H.sub.2 Cr.sub.2 O.sub.7), and subsequently, baking processing is conducted. In accordance with this manufacturing method, a surface layer possessing fine microstructure and high bond strength not conventionally available is provided, and it is possible to manufacture a superior immersion member for use in molten metal baths which has superior resistance to corrosion, resistance to corrosive peeling, and resistance to abrasion, and to which metals do not easily adhere.
Abstract:
A silicon-base ceramic substrate is provided with a mullite coating by flame-spraying heated crystalline mullite powders onto a substrate that is preheated to a temperature in excess of 800.degree. C. The mullite immediately crystallizes as it solidifies.
Abstract:
The method of treating the surfaces of malleable light metal cylinder bores or other objects by blasting the surfaces with extremely high water jets for preparing such surfaces for subsequent coating with wear-resistant materials such as a thermal spray coating. The water not only cleans the surface but roughens it to produce a pitted surface with undercuts so that coating material fills the pits and undercuts to provide a smooth layer of coating material with a strong mechanical/adhesive bond.
Abstract:
The invention concerns a ceramic welding process in which a mixture of refractory and fuel particles is projected from an outlet at an end of a lance in a gas stream against a target surface where the fuel particles combust in a reaction zone to produce heat to soften or melt the projected refractory particles and thereby form a coherent refractory weld mass. A method of monitoring the distance between the lance outlet and the reaction zone is disclosed in which the reaction zone and at least part of the gap between that reaction zone and the lance outlet is monitored by a camera and an electronic signal is produced indicative of the distance ("the working distance") between the lance outlet and the reaction zone.