Abstract:
This patent describes formaldehyde free or formaldehyde reduced binders useful, for example, in a fiber based composite material such as glass or other mineral fiber insulation, non-woven fabric or wood-based board. In one example, melamine is used as an acidic solution or a salt. The salt or solution is used to create an aqueous binder with other components such as a polyol and a crosslinker. A preferred polyol is a nanoparticle comprising high molecular weight starch. In other examples, binders include mixtures of a polyol with urea and a crosslinker. In other examples, a multi-component nanoparticle is made by reacting a polyol such as starch in an extruder with an insolubilizer such as melamine or urea. The resulting particles are mixed with water, optionally with other components such as an additional crosslinker, to create an aqueous binder.
Abstract:
A curable aqueous binder has two primary components. The first component is a bio-based material or mixture of bio-based materials such as starch or polyvinyl alcohol. The second component is one or more compounds selected from the group of urea, polyurea and substituted urea. The first and second components make up most (i.e. 50% or more) of all solids in the binder. The dry weight of the second component is preferably 25% or more of the dry weight of the first component. The solids content of the binder is preferably between 6 wt % and 20 wt %. A method of making a mineral fiber product includes a step of curing a binder as described above in situ on a mass of mineral fibers at a temperature of 175 degrees C. or more. A preferred binder is a mixture of urea and starch in a ratio by weight between 50-50 and 80-20 in water at a solids content of 10-20 wt %, substantially without other components, and may be used as a replacement for formaldehyde or petrochemical based resins. The starch is preferably cooked, thermoplastic or nanoparticle starch.
Abstract:
This patent describes formaldehyde free or formaldehyde reduced binders useful, for example, in a fiber based composite material such as glass or other mineral fiber insulation, non-woven fabric or wood-based board. In one example, melamine is used as an acidic solution or a salt. The salt or solution is used to create an aqueous binder with other components such as a polyol and a crosslinker. A preferred polyol is a nanoparticle comprising high molecular weight starch. In other examples, binders include mixtures of a polyol with urea and a crosslinker. In other examples, a multi-component nanoparticle is made by reacting a polyol such as starch in an extruder with an insolubilizer such as melamine or urea. The resulting particles are mixed with water, optionally with other components such as an additional crosslinker, to create an aqueous binder.
Abstract:
Methods of producing a latex, and the resulting latexes, are described herein. Bio-based colloidal particles are used in a free radical polymerization process. The particles may provide one or more of a seed particle, stabilizing agent, Pickering emulsifier, surfactant or co-monomer. Optionally, the particles (or biopolymer molecules such as starch in the particles) are functionalized, for example to provide double bonds or free radicals, prior to or while conducting a free radical polymerization reaction including the particles and a second compound which is a monomer. In another option, the particles are used in the presence of a functionalizing agent (capable for example of providing double bonds or free radicals on a biopolymer) in a free radical polymerization reaction. Optionally, the resulting latex may include particles of a mixed morphology including a bio-based phase. Methods of functionalizing bio-based particles and, in some cases, resultant particles (intermediate reaction products) are also described.
Abstract:
A delivery device for a active agent comprises nanoparticles based on a biopolymer such as starch. The delivery device may also be in the form of an aptamer-biopolymer-active agent conjugate wherein the aptamer targets the device for the treatment of specific disorders, such as cancer. The delivery device survives for a period of time in the body sufficient to allow for transport and uptake of the delivery device into targeted cells. The degree of crosslinking can provide a desired release profile of the active agent at, near or inside the target cells. The nanoparticles may be made by applying a high shear force in the presence of a cross linker. The particles may be predominantly in the range of 50-150 nm and form a colloidal dispersion of crosslinked hydrogel particles in water.
Abstract:
A curable aqueous binder has two primary components. The first component is a bio-based material or mixture of bio-based materials such as starch or polyvinyl alcohol. The second component is one or more compounds selected from the group of urea, polyurea and substituted urea. The first and second components make up most (i.e. 50% or more) of all solids in the binder. The dry weight of the second component is preferably 25% or more of the dry weight of the first component. The solids content of the binder is preferably between 6 wt % and 20 wt %. A method of making a mineral fiber product includes a step of curing a binder as described above in situ on a mass of mineral fibers at a temperature of 175 degrees C. or more. A preferred binder is a mixture of urea and starch in a ratio by weight between 50-50 and 80-20 in water at a solids content of 10-20 wt %, substantially without other components, and may be used as a replacement for formaldehyde or petrochemical based resins. The starch is preferably cooked, thermoplastic or nanoparticle starch.
Abstract:
A delivery device for a active agent comprises nanoparticles based on a biopolymer such as starch. The delivery device may also be in the form of an aptamer-biopolymer-active agent conjugate wherein the aptamer targets the device for the treatment of specific disorders, such as cancer. The delivery device survives for a period of time in the body sufficient to allow for transport and uptake of the delivery device into targeted cells. The degree of crosslinking can provide a desired release profile of the active agent at, near or inside the target cells. The nanoparticles may be made by applying a high shear force in the presence of a cross linker. The particles may be predominantly in the range of 50-150 nm and form a colloidal dispersion of crosslinked hydrogel particles in water.
Abstract:
A curable aqueous binder composition comprising sheared or extruded cross linked starch particles and a crosslinking agent for use in the formation of composite materials such as mineral, natural organic or synthetic fibre products including mineral fibre insulation, non-woven mats, fibreglass insulation and related glass fibre products as well as wood based products and construction materials. In one application the curable aqueous starch binder composition may be blended with a second non-formaldehyde resin to make fibreglass insulation. In another application the curable aqueous starch binder composition may be mixed into a formaldehyde based resin to make fibreglass roof shingles.
Abstract:
The present invention provides novel biolatex conjugate compositions and methods of production and use thereof. The novel biolatex conjugate compositions comprise a biopolymer-additive complex (prepared by co-extruding a biopolymer feedstock, at least one performance-enhancing additive, and at least one plasticizer under shear forces) reacted with a crosslinking agent under shear forces. The biolatex conjugate compositions exhibit enhanced performance properties for coated paper, paperboard, and other applications using extremely low levels of performance-enhancing additives.