Abstract:
Embodiments of the invention provide a tandem magnetically enhanced etch chamber. The tandem chamber generally includes a first tandem processing chamber, a second tandem processing chamber positioned adjacent the first tandem processing chamber and being partially separated therefrom by a shared central wall, and a pumping apparatus cooperatively in fluid communication with the first and second chambers. The first tandem processing chamber generally includes a first substrate support member positioned in a first chamber, a first plasma generation device in communication with the first chamber, and a plurality of first selectively actuated electromagnets positioned around the first chamber. The second tandem processing chamber generally includes a second substrate support member positioned in a second chamber, a second plasma generation device in communication with the second chamber, and a plurality of second selectively actuated electromagnets positioned around the second chamber.
Abstract:
A process for etching a substrate and removing etch residue deposited on the surfaces in the etching chamber has two stages. In the first stage, an energized first process gas is provided in the chamber, and in the second stage, an energized second process gas is provided in the chamber. The energized first process gas comprises SF6 and Ar, the volumetric flow ratio of SF6 to other components of the first process gas being from about 5:1 to about 1:10. The energized second process gas comprises CF4 and Ar, the volumetric flow ratio of CF4 to other components of the second process gas being from about 1:0 to about 1:10.
Abstract:
The present disclosure pertains to our discovery of a particularly efficient method for etching a multi-part cavity in a substrate. The method provides for first etching a shaped opening, depositing a protective layer over at least a portion of the inner surface of the shaped opening, and then etching a shaped cavity directly beneath and in continuous communication with the shaped opening. The protective layer protects the etch profile of the shaped opening during etching of the shaped cavity, so that the shaped opening and the shaped cavity can be etched to have different shapes, if desired. In particular embodiments of the method of the invention, lateral etch barrier layers and/or implanted etch stops are also used to direct the etching process. The method of the invention can be applied to any application where it is necessary or desirable to provide a shaped opening and an underlying shaped cavity having varying shapes. The method is also useful whenever it is necessary to maintain tight control over the dimensions of the shaped opening.