Abstract:
The present invention is directed to an apparatus for coating a product such as a medicament in the shape of a tablet. The apparatus includes a plurality of plates for receiving and retaining the products and means for advancing the plates on a conveyor to various processing stations. At a dipping station, a dipping means lowers and raises at least one plate into a first coating tank for coating at least a portion of the product. At a rotating station, a rotation means rotates one of the plates containing the product for spreading the coating on the product. After rotation, a first elevator transfers the plates from the conveyor to a dryer disposed above the conveyor. A second elevator transfers the plates from the dryer back to the conveyor for further processing. The dryer includes complementary acting pusher bars for transporting a plurality of plates horizontally along a plurality of vertically spaced guides. The plates are transported upward to traverse the guides through a first section of the dryer and downward through a second section of the dryer by the combined action of the first and second elevators and a mid-elevator. Several embodiments for the elevator are disclosed which include a lift bar mechanism, a continuous chain mechanism and a lift rod system.
Abstract:
Methods and apparatus for applying coating to products such as medicaments are disclosed. The present invention provides apparatus and methods for controlling the loading and feeding of tablets onto carrier plates for transfer to various processing stations of the coating system. A novel plate indexing apparatus includes a box cam follower device mounted to an engagement bar for incrementally advancing the plates in a precisely controlled manner. A second complementary shaped engagement bar provides a locking mechanism to ensure the plates are always under positive control. In one embodiment the plate indexing apparatus also controls the feeding of the tablets. An alternative embodiment includes a vacuum pick-up system for feeding tablets onto the carrier plates as the plates are incrementally advanced.
Abstract:
A novel capsule-like medicament and method for producing such medicaments are disclosed. The method provides a procedure for coating solid cores, such as caplets, with a first gelatinous coating on one end, and then with a second gelatinous coating on the other end which is thicker than the first, to simulate the interlocking halves of a hollow capsule. The second, thicker gelatinous coating can be provided with a single gelatin coating from a bath having a higher viscosity than the bath used to provide the first gelatinous coating. Alternatively, the second gelatinous coating can be provided by double dipping to provide layers of gelatinous material or gelatin.
Abstract:
A novel capsule-like medicament, method for producing such medicaments and apparatus are disclosed. The method provides a procedure for coating solid cores, such as caplets, with gelatinous coatings to produce a shiny, capsule-like medicament. Such medicaments are achieved by individually dipping and drying first one end, and then the other end, of each caplet to provide a coating which is smoother and easier to swallow than an uncoated caplet. The production of these capsule-like medicaments is readily facilitated by simple and inexpensive modifications which can be made to existing empty gelatin capsule making equipment.
Abstract:
An apparatus and method for dipping products, such as tablets, into coating material and for spreading and setting the coating immediately after dipping is provided. Carrier plates having a plurality of tablet holders are transported from a tablet loading station to a dipping station along a transport guide. At the dipping station, a carrier plate is mounted to a vacuum chamber. A set of vacuum tubes in the vacuum chamber are extended through the tablet holders to contact and lift the tablets off of the holders and secure the tablets to the tubes. In a preferred embodiment, the vacuum chamber is rotated 180.degree. and a second carrier plate is mounted onto the housing and a second set of tubes secure the tablets to the plate. The carrier plates are alternately dipped and returned to the guide means where new plates with uncoated tablets replace the plates with coated tablets. Immediately after dipping the carrier plates enter a rotating station where the plate is rotated 360.degree. and then replaced on the guide means for transportation to further processing stations. Preferably, the rotating station includes a similar vacuum chamber with vacuum tubes that are extended into the holder for securing the tablet during rotation.
Abstract:
A carrier apparatus for a plurality of a product has a plurality of collets for maintaining the product in a fixed orientation wherein two specimens of the product are retained within one collet. The collets include a circumferential depression at one end and a resilient member which serve to retain the collets in the carrier apparatus.
Abstract:
A novel capsule-like medicament and method for producing such medicaments are disclosed. The method provides a procedure for coating solid cores, such as caplets, with a first gelatinous coating on one end, and then with a second gelatinous coating on the other end which is thickner than the first, to simulate the interlocking halves of a hollow capsule. The second, thicker gelationous coating can be provided with a single gelatin coating from a bath having a higher viscosity than the bath used to provide the first gelatinous coating. Alternatively, the second gelatinous coating can be provided by double dipping to provide layers of gelatinous material or gelatin.
Abstract:
The present invention includes a first coating section, a second coating section and a device for transferring products from the first to the second sections. The first section includes a feeding and loading station for depositing products onto product holders retained in product carrier plates. The products are advanced to a first dipping station in the first section to coat a first portion of the product. The plates are then advanced to a first rotating station in the first station and rotated at least one revolution for spreading the coating over that first portion. The plates are then advanced to a dryer that extends over the first section of the coating apparatus and the coating is dried. The transfer device transfers the products to the second section of the coating apparatus in such a manner to expose the uncoated portion of the products. The plates are then advanced to identical dipping and rotating stations and dryer as in the first section. The plates are then advanced to an unloading and discharge apparatus for emptying the product from the product holders. The empty plates are then advanced to the transfer device where they are recycled for future use.
Abstract:
Apparatus and method for coating products with two colors including a first coating section, a second coating section and a side to side transfer device for transferring products from the first to the second sections. The transfer device includes a pair of plate grippers each having a movable upper jaw and a movable lower jaw. The upper and lower jaws are each adapted to receive and retain a product carrier plate. The transfer device includes a cam follower that precisely closes the upper and lower jaws so that carrier plates located in the jaws are positioned in registration with each other in order to clamp product between the plates and to maintain the product clamped in the plates while the grippers are transferred between the first and second conveyor guides. An unloading station includes breaker pins for breaking a seal that may be formed between the coating material applied in the first coating section and the carrier plates. At a discharge station the carrier plates are rotated to cause the product to fall to a collection bin. Clean out bars adapted to be extended through the carrier plates while the plates are in the rotated discharge position cause any product that may have adhered to the plate and any excess coating material on the plate to be removed.
Abstract:
A capsule-like medicament, method for producing such medicaments and apparatus. Such medicaments are achieved by individually dipping and drying first one end, and then the other end, of each caplet to provide a coating which is another and easier to swallow than an uncoated caplet. The production of these capsule-like medicaments is readily facilitated by simple and inexpensive modifications which can be made to existing empty gelatin capsule making equipment.