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公开(公告)号：KR1020130121269A
公开(公告)日：2013-11-06
申请号：KR1020120044308
申请日：2012-04-27
Applicant: 현대자동차주식회사
Abstract: The purpose of the present invention is to prevent a nitriding layer of an epsilon phase from being generated on a frictional surface by applying a plasma ion nitriding treatment method allowing phase control, to increase the wear resistance of a frictional material by generating a nitriding layer of a gamma-prime (γ') phase with a compact structure, and to improve the appearance by preventing the corrosion of the frictional surface of gray cast iron parts. The plasma nitriding surface treatment method for gray cast iron parts comprises a step of plasma ion nitriding treatment which inputs the gray cast iron parts in a furnace, and maintains the temperatures of 400-550 in the atmosphere of ammonia gas added with reaction gas; and prevents the degradation of the coefficient of friction by controlling the nitriding layer phase generated on the surface of the gray cast iron part. [Reference numerals] (AA) Temperature ();(BB) NH_3+ reaction gas;(CC) Plasma nitration;(DD) Dye bath/Steam oxidation;(EE) Time (min);(FF) Air cooling or furnace cooling
Abstract translation: 本发明的目的是通过施加允许相位控制的等离子体离子渗氮处理方法来防止在摩擦表面上产生ε相的氮化层，通过产生摩擦材料的氮化层来提高摩擦材料的耐磨性 具有紧凑结构的γ'（γ'）相，并且通过防止灰铸铁部件的摩擦表面的腐蚀来改善外观。 用于灰口铸铁部件的等离子体氮化表面处理方法包括等离子体离子氮化处理步骤，其将炉灰中的灰铸铁部件输入，并且在添加有反应气体的氨气体中保持400-550的温度; 并且通过控制在灰口铸铁部件的表面上产生的氮化层相位来防止摩擦系数的劣化。 （AA）温度（）;（BB）NH_3 +反应气体;（CC）等离子体硝化;（DD）染浴/蒸汽氧化;（EE）时间（min）;（FF）空气冷却或炉冷
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公开(公告)号：KR1020130063098A
公开(公告)日：2013-06-14
申请号：KR1020110129424
申请日：2011-12-06
Applicant: 현대자동차주식회사
IPC: F16D65/092 , F16D65/12
Abstract: PURPOSE: A brake disk is provided to prevent the stress concentration of a joint part when braking by joining different kinds of brake disk elements using a ring type joint element. CONSTITUTION: A brake disk comprises a friction part(100), a hat part(300), a plurality of clamps(500), and a joint part. The friction part comprises a joint hole(120) and a joint flange(140) in the center. The joint flange is upwardly protruded along the circumference of the joint hole. The end of the joint flange is equipped with a first join part(142). The hat part comprises a second joint part(342) which is in touch with a first joint part by the surface. The clamp is inserted to the joining of the first and second joint parts by covering the entire circumference of the first and second joint parts. The joint part joins a plurality of clamps to each other.
Abstract translation: 目的：通过使用环形接头元件连接不同种类的制动盘元件，制动制动盘以防止接头部件的应力集中。 构成：制动盘包括摩擦部（100），帽部（300），多个夹具（500）和接合部。 摩擦部分包括在中心的接合孔（120）和接合凸缘（140）。 接头凸缘沿接头孔的圆周向上突出。 连接法兰的端部配备有第一连接部件（142）。 帽子部分包括与表面接触的第一接合部分的第二接合部分（342）。 通过覆盖第一和第二接头部分的整个圆周，将夹具插入到第一和第二接头部分的接合中。 接头部分将多个夹具彼此连接。
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公开(公告)号：KR1020130050000A
公开(公告)日：2013-05-15
申请号：KR1020110115104
申请日：2011-11-07
Applicant: 현대자동차주식회사
IPC: F16D65/092 , F16D65/095 , F16D69/00
Abstract: PURPOSE: A brake disc made of different materials is provided to satisfy durability by strongly assembling a hat part and a friction part made of different materials. CONSTITUTION: A brake disc made of different materials(30) comprises a friction part(31), a hat part(32), and a ring-shaped pad member(33). The friction part is manufactured with cast iron and comprises an assembly hole(31a) penetrating the center of both sides of the friction part. The friction part rubs a friction path together. The hat part is manufactured with aluminum alloy and is inserted into the assembly hole so that the hat part comprises a hat part connection part(32a) connected to the friction part. The pad member is installed between the hat part and the end of a friction part flange(31b).
Abstract translation: 目的：提供由不同材料制成的制动盘，以通过强力组装帽子部分和由不同材料制成的摩擦部分来满足耐久性。 构成：由不同材料（30）制成的制动盘包括摩擦部分（31），帽部分（32）和环形垫部件（33）。 摩擦部件由铸铁制成，并且包括穿过摩擦部件两侧中心的组装孔（31a）。 摩擦部分一起摩擦摩擦路径。 帽部由铝合金制成，插入组装孔中，帽子部分包括与摩擦部连接的帽部连接部（32a）。 垫构件安装在帽部分和摩擦部分凸缘（31b）的端部之间。
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公开(公告)号：KR1020130032577A
公开(公告)日：2013-04-02
申请号：KR1020110096260
申请日：2011-09-23
CPC classification number: F16D65/12 , F16D2065/1316 , F16D2065/1344 , F16D2200/0013
Abstract: PURPOSE: An integral brake disk and a manufacturing method thereof are provided to simplify a process by using different kinds of cast iron. CONSTITUTION: An integral brake disk(1000) comprises a friction unit(100), a hub(300), and a connection unit(200). The friction unit is in contact with a pad. The hub is joined with a bearing. The friction unit and hub are made of different kinds of materials through an integrated molding. The connection unit connects the friction unit to the hub. The connection unit is connected to the hub in the lower end and is laterally separated from the hub. The connection unit is formed with an interface(210) made of different kinds of materials. A stepped protrusion is formed between the connection unit and hub in order not to overflow a casting.
Abstract translation: 目的：提供一体式制动盘及其制造方法，以通过使用不同种类的铸铁简化工艺。 构成：整体制动盘（1000）包括摩擦单元（100），轮毂（300）和连接单元（200）。 摩擦单元与垫接触。 轮毂与轴承相连。 摩擦单元和轮毂通过一体成型由不同种类的材料制成。 连接单元将摩擦单元连接到轮毂。 连接单元在下端连接到轮毂并且与轮毂横向分离。 连接单元形成有由不同种类的材料制成的接口（210）。 为了不使铸件溢出，在连接单元和轮毂之间形成阶梯状突起。
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公开(公告)号：KR1020120128751A
公开(公告)日：2012-11-28
申请号：KR1020110046572
申请日：2011-05-18
Applicant: 현대자동차주식회사
IPC: F16D65/12
Abstract: PURPOSE: A brake disc using different materials is provided to reduce the weight while securing brake disc performance. CONSTITUTION: A brake disc using different materials comprises a disk plate(100), a hat part(300), and a rivet(500). The disc plate is made of gray cast iron. The disc plate comprises an insertion hole and a coupling hole(120). The hat part is made of aluminum alloy and coupled with the insertion hole. A plurality of projected coupling portions is comprised in the hat part. The rivet couples the disc plate and the hat part.
Abstract translation: 目的：提供使用不同材料的制动盘，以减轻重量，同时确保制动盘的性能。 构成：使用不同材料的制动盘包括盘片（100），帽部（300）和铆钉（500）。 盘片由灰口铸铁制成。 盘片包括插入孔和联接孔（120）。 帽子部分由铝合金制成，并与插入孔结合。 多个凸出的联接部分包括在帽子部分中。 铆钉连接盘片和帽子部分。
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Patent Agency Ranking
公开(公告)号：KR1020120005609A
公开(公告)日：2012-01-17
申请号：KR1020100066126
申请日：2010-07-09
Applicant: 현대자동차주식회사
Inventor： 이재영
Abstract: PURPOSE: A molten-metal injecting device for casting different kinds of brake discs is provided to prevent shaking in a brake operation due to non-constant injection of FC molten metal by appropriately arranging the interface position between FC molten metal and FCD molten metal secondarily injected. CONSTITUTION: A molten-metal injecting device(100) for casting different kinds of brake discs comprises a molten-metal injecting housing(110), a measuring chamber(130), and a double stopper(120). Molten metal is stored in the molten-metal injecting housing. A discharge port(112) is formed on the bottom of the molten-metal injecting housing to discharge molten metal for casting a frictional plate. The measuring chamber is mounted on the lower part of the molten-metal injecting housing to be communicated with the discharge port. Molten metal flows into and is temporarily stored in the buffer of the measuring chamber.
Abstract translation: 目的：提供一种用于铸造不同种类的制动盘的熔融金属注射装置，以通过适当地布置FC熔融金属和二次注入的FCD熔融金属之间的界面位置，防止由于FC熔融金属的不恒定注入而在制动操作中发生振动 。 构成：用于铸造不同种类的制动盘的熔融金属注入装置（100）包括熔融金属注入壳体（110），测量室（130）和双止动件（120）。 熔融金属储存在熔融金属注入壳体中。 排出口（112）形成在熔融金属注入壳体的底部以排出用于铸造摩擦板的熔融金属。 测量室安装在熔融金属注入壳体的下部，以与排放口连通。 熔融金属流入并临时储存在测量室的缓冲器中。
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公开(公告)号：KR1020110043849A
公开(公告)日：2011-04-28
申请号：KR1020090100561
申请日：2009-10-22
Applicant: 현대자동차주식회사
IPC: F16D65/78 , F16D65/84 , F16D65/853
Abstract: PURPOSE: A disk brake for a vehicle is provided to improve the corrosion-resistance of a brake rotor by spreading an insoluble surfactant on the brake rotor. CONSTITUTION: A disk brake(100) for a vehicle comprises a brake rotor(10), a brake pad(1), a surfactant spraying unit(20) with low temperature. The brake rotor is rotated with a wheel(5). The brake pad is contact with the brake rotor. The surfactant spraying unit prevents the brake rotor from being corroded by spraying an insoluble surfactant on the surface of the brake pad with low temperature. The surfactant spraying unit has a compressor, a surfactant feeder, and a jet gas feeder.
Abstract translation: 目的：提供一种用于车辆的盘式制动器，以通过将不溶性表面活性剂铺展在制动转子上来改善制动转子的耐腐蚀性。 构成：用于车辆的盘式制动器（100）包括制动转子（10），制动衬块（1），低温表面活性剂喷射单元（20）。 制动转子用轮（5）旋转。 制动片与制动转子接触。 表面活性剂喷雾单元通过在低温下将不溶性表面活性剂喷在制动衬块的表面上来防止制动转子被腐蚀。 表面活性剂喷雾装置具有压缩机，表面活化剂进料器和喷气式进料器。
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公开(公告)号：KR1020110034849A
公开(公告)日：2011-04-06
申请号：KR1020090092311
申请日：2009-09-29
Applicant: 현대자동차주식회사
Abstract: PURPOSE: A surface processing method of a brake disk is provided to improve the corrosion resistance, the abrasion resistance, the heat resistance, and the stability of the brake disk. CONSTITUTION: A surface processing method of a brake disk(100) comprises the following steps: spraying thermal spray coating powder to a braking surface(110) of the brake disk while rotating the brake disk, to form a thermal spray coating layer(200) with the thickness of 500microns~3mm; and performing a grinding process on the braking surface.
Abstract translation: 目的：提供制动盘的表面处理方法，以提高制动盘的耐腐蚀性，耐磨性，耐热性和稳定性。 构成：制动盘（100）的表面处理方法包括以下步骤：在旋转制动盘的同时将热喷涂粉末喷涂到制动盘的制动面（110）上，形成热喷涂层（200） 厚度为500微米〜3mm; 并对制动面进行研磨处理。
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公开(公告)号：KR1020100134256A
公开(公告)日：2010-12-23
申请号：KR1020090052781
申请日：2009-06-15
Applicant: 현대자동차주식회사
Abstract: PURPOSE: A brake disc and a manufacturing mold thereof are provided to prevent molten metal from flowing from a frictional plate cavity part to a disc hat lower cavity part. CONSTITUTION: A manufacturing mold of a brake disc comprises an upper mold, a lower mold, a runner(260), and a choke part(270). A disc hat cavity part filled with molten metal is formed in the upper mold. A frictional plate cavity part is formed in the lower mold. The runner supplies molten metal to the frictional plate cavity part. The choke part is formed between the runner and the frictional plate cavity part and has an injection passage(271) for reducing the injection speed of the molten metal.
Abstract translation: 目的：提供一种制动盘及其制造模具，以防止熔融金属从摩擦板空腔部分流到盘帽下腔体部分。 构成：制动盘的制造模具包括上模具，下模具，流道（260）和扼流部分（270）。 在上模具中形成有填充有熔融金属的盘形帽腔部。 在下模具中形成摩擦板空腔部分。 跑步者将熔融金属提供给摩擦板腔部分。 扼流部分形成在流道和摩擦板空腔部分之间，并具有用于降低熔融金属注入速度的注入通道（271）。
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公开(公告)号：KR1020100111080A
公开(公告)日：2010-10-14
申请号：KR1020090029465
申请日：2009-04-06
Applicant: 현대자동차주식회사
Abstract: PURPOSE: A brake disc and a mold for manufacturing the same are provided to prevent the generation of abnormal properties of matters by preventing the mixture of grey-cast iron and ductile-cast iron. CONSTITUTION: A mold for a brake disc(100) includes an upper mold and a lower mold. The upper mold is for injecting spherical ductile-cast iron in order to shape a disk hat(110) which is combined with a vehicle knuckle part. The lower mold is for injecting grey-cast iron in order to shape a friction plate(120) surrounding the lower end of the disk hat. An injection protrusion is formed to the lower mold in order to prevent the grey-cast iron from penetrating into a disk hat shaping part.
Abstract translation: 目的：提供一种制动盘及其制造用模具，通过防止灰铸铁和球墨铸铁的混合，防止物质的异常特性的产生。 构成：用于制动盘（100）的模具包括上模和下模。 上模具用于注射球形球墨铸铁，以形成与车辆转向节部分组合的盘帽（110）。 下模具用于喷射灰铸铁，以形成围绕盘帽下端的摩擦板（120）。 为了防止灰铸铁渗透到盘形帽部件中，向下模具形成注射突出部。
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