Abstract:
Systems and methods for etching topographic features in non- crystalline or metallic substrates are provided. A protective material is placed and patterned on a surface of the substrate to define exposed and protected regions of the substrate for etching in a liquid etchant having etching rates that are thermally activated. A nonuniform temperature profile is imposed on the substrate so that the temperatures and hence the etching rates at surfaces in the exposed regions are higher than those in the protected regions. Arrangements for imposing the nonuniform temperature profile include heating designated portions of the substrate with light radiation. Alternatively, the non-uniform temperature profile is developed as etching progresses by passing current pulses through the substrate in a manner that causes geometrically non-uniform heating of the substrate.
Abstract:
Systems and methods for etching topographic features in non- crystalline or metallic substrates are provided. A protective material is placed and patterned on a surface of the substrate to define exposed and protected regions of the substrate for etching in a liquid etchant having etching rates that are thermally activated. A nonuniform temperature profile is imposed on the substrate so that the temperatures and hence the etching rates at surfaces in the exposed regions are higher than those in the protected regions. Arrangements for imposing the nonuniform temperature profile include heating designated portions of the substrate with light radiation. Alternatively, the non-uniform temperature profile is developed as etching progresses by passing current pulses through the substrate in a manner that causes geometrically non-uniform heating of the substrate.
Abstract:
Ein Verfahren zum selektiven Abtragen von Material aus der Oberfläche eines Substrats zur Bildung einer Vertiefung hat die Schritte Aufbringen einer Maske auf der Oberfläche des Substrats nach Massgabe des gewünschten selektiven Abtrags, und Trockenätzen des Substrats, wobei ein Metall, vorzugsweise Aluminium als Maskenmaterial verwendet wird. Es kann induktiv Energie in ein Plasma eingekoppelt werden.
Abstract:
The invention relates to a method for the anisotropic etching of structures on a semiconductor body, in particular for etching recesses in a silicon body (18) which are defined laterally in a precise manner by an etching mask, using a plasma (28). An ion-accelerator voltage is applied to the semiconductor, at least during an etching step which continues for a predetermined period. Said ion-accelerator voltage is induced, in particular, by a high-frequency alternating current. The duration of the etching step is subdivided further into at least two etching periods, between which the applied ion-accelerator voltage is modified. A preferred embodiment contains two etching periods, whereby a higher accelerator voltage is used during the first etching period than during the second etching period. The duration of the first etching period can also be determined dynamically or statically during the etching steps using a device for detecting a polymer breakthrough. In addition, high frequency pulses or pulse packets with an adjustable pulse-pause ratio are preferably used to generate and adjust the level of the accelerator voltage.
Abstract:
Disclosed herein are methods of making micropores of a desired height and/or width between two isotropic wet etched features in a substrate which comprises single-level isotropic wet etching the two features using an etchant and a mask distance that is less than 2X a set etch depth. Also disclosed herein are methods using the micropores and microfluidic devices comprising the micropores.
Abstract:
The invention relates to a method of manufacturing a micro-electromechanical device (10), in which are consecutively deposited on a substrate (1) a first electroconductive layer (2) in which an electrode (2A) is formed, a first electroinsulating layer (3) of a first material, a second electroinsulating layer (4) of a second material different from the first material, and a second electroconductive layer (5) in which a second electrode (5A) lying opposite the first electrode is formed which together with the first electrode (2A) and the first insulating layer (3) forms the device (10), in which after the second conductive layer (5) has been deposited, the second insulating layer (4) is removed by means of an etching agent which is selective with respect to the material of the second conductive layer (5). According to the invention for the first material and the second material materials are selected which are only limitedly selectively etchable with respect to each other and before depositing the second insulating layer (4) a further layer (6) is provided on top of the first insulating layer (3) of a further material that is selectively etchable with respect to the first material. In this way a silicon oxide and a silicon nitride may be applied for the insulating layers (3, 4) and thus the method according to the invention is very compatible with current IC processes. The second insulating layer (4) is preferably removed locally by etching, then the further layer (6) is completely removed by etching and, finally, the second insulating layer (4) is completely removed by etching.
Abstract:
The present invention provides a micromechanical or microoptomechanical structure produced by a process comprising defining the structure in a single-crystal silicon layer separated by an insulator layer from a substrate layer; selectively etching the single crystal silicon layer; depositing and etching a polysilicon layer on the insulator layer, with remaining polysilicon forming mechanical elements of the structure; metalizing a backside of the structure; and releasing the formed structure.
Abstract:
The invention relates to a method for the anisotropic etching of structures on a semiconductor body, in particular for etching recesses in a silicon body (18) which are defined laterally in a precise manner by an etching mask, using a plasma (28). An ion-accelerator voltage is applied to the semiconductor, at least during an etching step which continues for a predetermined period. Said ion-accelerator voltage is induced, in particular, by a high-frequency alternating current. The duration of the etching step is subdivided further into at least two etching periods, between which the applied ion-accelerator voltage is modified. A preferred embodiment contains two etching periods, whereby a higher accelerator voltage is used during the first etching period than during the second etching period. The duration of the first etching period can also be determined dynamically or statically during the etching steps using a device for detecting a polymer breakthrough. In addition, high frequency pulses or pulse packets with an adjustable pulse-pause ratio are preferably used to generate and adjust the level of the accelerator voltage.
Abstract:
The present invention is related to a method for producing a Micro-Electromechanical System (MEMS) device, comprising: - Depositing a sacrificial oxide layer on a substrate, - Depositing one or more structural layers on said sacrificial oxide layer and patterning said structural layers to form a structure, - Removing the sacrificial layer by vapour etching, to thereby release a portion of said structure,
wherein the step of depositing a sacrificial oxide layer comprises depositing a first layer (7) of a first sacrificial oxide having a first density, and depositing on said first layer a second layer (8) of a second sacrificial oxide, the second layer having a higher density than the first layer. The method allows to protect a first structural layer deposited on and in contact with the second sacrificial oxide layer, said vapour etching step having low selectivity of said first structural layer towards said first sacrificial oxide layer. Said first structural layer may be a silicon nitride layer protecting the backplate of a MEMS microphone.