Abstract:
Nonwoven webs including one or more semi-continuous filaments made of a mixture including from about 50% w/w to about 99% w/w of at least one crystalline polyolefin (co)polymer, and from about 1% w/w to about 40% w/w of at least one hydrocarbon tackifier resin. The at least one semi-continuous filament exhibits molecular orientation, and at least one of the crystalline polyolefin (co)polymer or the nonwoven web exhibits a Heat of Fusion measured using Differential Scanning Calorimetry of greater than 50 Joules/g. A process for making the semi-continuous filaments and nonwoven webs is also disclosed.
Abstract:
Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing
Abstract:
Provided are face coverings that include a cover panel made from a cover panel material, a filter made from a filtration media adjacent the cover panel, and a retaining system for securing the face covering to a wearer's face. The face coverings can further include a gasket comprising gasket material connected to a perimeter of the cover panel and configured to contact to a wearer's face. The pressure drop across a combination of the cover panel material and the filtration media is from 45% to 75% of the pressure drop across the gasket material, enabling filtration of airborne contaminants allowing for reduced retaining tension and improved comfort to the wearer.
Abstract:
High loft nonwoven webs including a population of substantially continuous mono-component melt-spun filaments, wherein the nonwoven web exhibits a Solidity of less than eight percent with a weight normalized cross direction (CD) tensile greater than 10 Newtons per 100 grams per square meter of web weight (10 N / 100 gsm), and wherein the nonwoven web is substantially free of gap-formed fibers, crimped fibers, staple fibers, and bi-component fibers. High loft spun-bond nonwoven webs can be advantageously used in filtration articles. Methods of making high loft spun-bond nonwoven webs, and filtration articles including high loft spun-bond webs made according to the methods, are also disclosed.
Abstract:
A flat-fold respirator is made from a stiff filtration panel joined to the remainder of the respirator through at least one line of demarcation. The panel contains a porous monocomponent monolayer nonwoven web that contains charged intermingled continuous monocomponent polymeric fibers of the same polymeric composition and that has sufficient basis weight or inter-fiber bonding so that the web exhibits a Gurley Stiffness greater than 200 mg and the respirator exhibits less than 20 mm H2O pressure drop. The respirator may be formed without requiring additional stiffening layers, bicomponent fibers, or other reinforcement and can be flat-folded for storage. Scrap from the manufacturing process may be recycled to make additional stiff filtration panel web.
Abstract:
A web of nonwoven fabric suitable for, e.g., the loop portion of a hook-and-loop fastening system. The method for making this material relies on differential shrinkage of different layers to cause the loops to self-form. The method is robust and simpler than that previously used for similar constructions.
Abstract:
Dimensionally stable nonwoven fibrous webs include a plurality of fibers formed from one or more thermoplastic polyesters and an antishrink additive, preferably in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 12% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. The webs may be used as wipes.
Abstract:
A pleated filter is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled larger size and smaller size continuous monocomponent polymeric fibers of the same polymeric composition. Rows of pleats are formed in the nonwoven web, and the pleated web is cut to a desired size and shape to provide a filter element containing a self-supporting porous monocomponent monolayer matrix of fibers bonded to one another at at least some points of fiber intersection and having an average initial submicron efficiency of at least 15 % at a 1.52 meters/sec face velocity. The filter element is deformation resistant without requiring stiffening layers, bicomponent fibers or other reinforcing measures in the filter media layer.
Abstract:
Nonwoven webs including one or more semi-continuous filaments made of a mixture including from about 50% w/w to about 99% w/w of at least one crystalline polyolefin (co)polymer, and from about 1% w/w to about 40% w/w of at least one hydrocarbon tackifier resin. The at least one semi-continuous filament exhibits molecular orientation, and at least one of the crystalline polyolefin (co)polymer or the nonwoven web exhibits a Heat of Fusion measured using Differential Scanning Calorimetry of greater than 50 Joules/g. A process for making the semi-continuous filaments and nonwoven webs is also disclosed.
Abstract:
Spunbonded electret webs comprising polylactic acid fibers, in which at least some of the polylactic acid fibers are meltspun, drawn, charged fibers that include charging additive; and, methods of making such fibers and webs.