Abstract:
An apparatus and method of growing a thin film onto a substrate comprises placing a substrate in a reaction chamber and subjecting the substrate to surface reactions of a plurality of vapor-phase reactants according to the ALD method. Non-fully closing valves are placed into the reactant feed conduit and backsuction conduit of an ALD system. The non-fully closed valves are operated such that one valve is open and the other valve is closed during the purge or pulse cycle of the ALD process.
Abstract:
A semiconductor processing apparatus includes a reaction chamber (202, 302, 402), a movable susceptor (208, 308, 408, 508, 808), a movement element (210, 310, 810), and a control system (211, 811). The reaction chamber (202, 302, 402) includes a baseplate (212, 312, 412, 512, 812). The baseplate (212, 312, 412, 512, 812) includes an opening (250, 350, 450, 550). The movable susceptor (208, 308, 408, 508, 808) is configured to hold a workpiece (W). The movable element (210, 310, 810) is configured to move a workpiece (W) held on the susceptor (208, 308, 408, 508, 808) towards the opening (250, 350, 450, 550) of the baseplate (212, 312, 412, 512, 812). The control system (211, 811) is configured to space the susceptor (208, 308, 408, 508, 808) from the baseplate (212, 312, 412, 512, 812) by an unsealed gap (216, 316, 416, 516, 816) during processing of a workpiece (W) in the reaction chamber (202, 302, 402). Purge gases may flow through the gap (216, 316, 416, 516, 816) into the reaction chamber (202, 302, 402). Methods of maintaining the gap (216, 316, 416, 516, 816) during processing include calibrating the height of pads (520, 530) and capacitance measurements when the susceptor (208, 308, 408, 508, 808) is spaced from the baseplate (212, 312, 412, 512, 812).
Abstract:
A valve (100) comprises a valve seat (102) and a movable diaphragm (104). The valve seat (102) defines a fluid orifice (106) and is formed at least partially of polybenzimidazole. The diaphragm (104) is sized and configured to bear against the fluid orifice (106) to substantially block fluid flow through the orifice (106). The valve (100) is advantageously used in a hot zone (34) of a semiconductor processing system.
Abstract:
A precursor source vessel (100) comprises a vessel body (104), a passage (145) within the vessel body (104), and a valve (108, 110, 210) attached to a surface of the body (104). An internal chamber (111) is adapted to contain a chemical reactant, and the passage (145) extends from outside the body (104) to the chamber (111). The valve (108, 110, 210) regulates flow through the passage (145). The vessel (100) has inlet and outlet valves (108, 110), and optionally a vent valve (210) for venting internal gas. An external gas panel (97) can include at least one valve (182) fluidly interposed between the outlet valve (110) and a substrate reaction chamber (162). Gas panel valves (182) can each be positioned along a plane that is generally parallel to, and no more than about 10.0 cm from, a flat surface of the vessel (100). Filters (130) in a vessel Hd (106) or wall filter gas flow through the vessel's valves (108, 110, 210). A quick-connection assembly (102) allows fast and easy connection of the vessel (100) to a gas panel (97).