Abstract:
A TEOS trap for controlling TEOS polymerization from reaction furnace effluent in a vacuum pump line a SiO2 CVD process includes a molecular species-selective flow impeding medium that adsorbs and retains TEOS and water molecules from the effluent long enough to consume substantially all the water molecules in TEOS hydrolysis reactions while allowing non-hydrolyzed TEOS, ethylene, and other gaseous byproducts to pass through the trap and retaining solid and liquid phase SiO2-rich TEOS polymers formed by the hydrolysis reactions in the trap for subsequent removal and disposal. The molecular species-selective flow impeding medium has a plurality of adsorption surfaces to make a surface density that performs the TEOS and water flow impeding function and solid and liquid phase TEOS polymer trapping function.
Abstract:
A secondary reaction chamber (31) with a mesh reactor element (38) and a heater assembly (34) are positioned in a foreline (12) between a CVD reaction chamber (14) and a vacuum pump (16) to mix and react all previously unreacted precursor reactants to remove them from the effluent before they can reach and damage the vacuum pump.
Abstract:
A multiple heater control system (10) includes cables (26), connectors (64, 78, 82, 86), and junction boxes for user-friendly daisy chain connections of heater controllers (20) and heaters (16) in various configurations or combinations of individually controlled heater series and/or master and slave heater series. The heater controllers include process control of AC power to the heaters and upper-limit safety shutoff that is substantially independent from the process control. The heater controllers also have variable levels of control, adjustment, display, and communications functionality in a base module that is expandable to various levels with expansion modules that are attachable to and detachable from the base module. Connector, cable, and junction configurations, adapters, and latch features enhance user friendliness.
Abstract:
Transducer (10) apparatus and method combining both an absolute pressure sensor (20) for sensing absolute pressure in the load lock chamber (60) and a differential pressure sensor (30) for sensing a pressure difference between ambient atmospheric pressure and pressure in a load lock chamber (60) and provides control signals for opening an interior door (62) from the load lock chamber (60) into a vacuum processing chamber (70) and for opening an exterior door (64) between ambient atmosphere and the load lock chamber (60). The transducer (10) can also produce signals to control transition from slow to fast vacuum pump-down of load lock chamber (60) pressure at a predetermined pressure set point.
Abstract:
The present invention provides a vapor delivery system and a method for efficiently producing water vapor on demand. More particularly, the present invention produces low-temperature water vapor, without the formation of ice, by maintaining a sufficient volume of water at a sufficient temperature within a vaporizer chamber when the pressure in the vaporizer chamber is lowered.
Abstract:
A TEOS trap for controlling TEOS polymerization from reaction furnace effluent in a vacuum pump line a SiO2 CVD process includes a molecular species-selective flow impeding medium that adsorbs and retains TEOS and water molecules from the effluent long enough to consume substantially all the water molecules in TEOS hydrolysis reactions while allowing non-hydrolyzed teos, ethylene, and other gaseous byproducts to pass through the trap and retaining solid and liquid phase SiO2-rich TEOS polymers formed by the hydrolysis reactions in the trap for subsequent removal and disposal. The molecular species-selective flow impeding medium has a plurality of absorption surfaces to make a surface density that performs the TEOS and water flow impeding function and solid and liquid phase TEOS polymer trapping function.
Abstract:
A fast-acting, pneumatic diaphragm valve (10) includes a diaphragm valve closure 'member (20), a pneumatic piston (36) that provides a closure force on the closure member (20), and a solenoid pilot valve (26) that controls pressurized air to the piston to cause the piston (36) to move in a reciprocal manner so that the closure member (20) opens and closes the valve. The valve seat seal (30) can be elastomer for enhancing speed, and the solenoid pilot valve (26) can be positioned and configured with air flow longitudinally- through or past the solenoid armature (40) to enhance speed.
Abstract:
Trap apparatus (10) and method for removing contaminants (142) from the gaseous effluent flows (136) from chemical vapor deposition chambers (20) and processes by flowing the particle laden gas (140) into an upper chamber (90) of the trap apparatus, (10) imparting additional kinetic energy to the powder particles (142) to enhance separation of the powder particles (142) from the gas (140), and then flowing the gas (152), sans the powder particles (142), out of the trap (10), while the powder particles (142) fall into and are captured by a lower chamber (92) positioned below the upper chamber (90) and remote from the flowing gas (152). An impeller (120) positioned in the upper chamber (90) in the inlet path (140) imparts the additional kinetic energy. For some reaction gas systems, an optional reactor with hydrophillic, rotating growth substrates enhance and accelerate growth of solid particles, which are then dislodged from the media, and fed by the flowing gas (148) into the upper chamber (90) for capture as previously described.
Abstract:
An expandable and contractible shield around a bellows in a valve protects the bellows from corrosive gases and solid particles in the valve chamber. In a manifold valve assembly with multiple outlet ports and multiple valves in a common valve chamber, a respective expandable and contractible shield around each respective bellows of each respective valve in the assembly separates each bellows from corrosive gases and solid particles in the common valve chamber regardless of whether one or all of the valves in the assembly is opened or closed.
Abstract:
A TEOS trap for controlling TEOS polymerization from reaction furnace effluent in a vacuum pump line a SiO2 CVD process includes a molecular species-selective flow impeding medium that adsorbs and retains TEOS and water molecules from the effluent long enough to consume substantially all the water molecules in TEOS hydrolysis reactions while allowing non-hydrolyzed teos, ethylene, and other gaseous byproducts to pass through the trap and retaining solid and liquid phase SiO2-rich TEOS polymers formed by the hydrolysis reactions in the trap for subsequent removal and disposal. The molecular species-selective flow impeding medium has a plurality of absorption surfaces to make a surface density that performs the TEOS and water flow impeding function and solid and liquid phase TEOS polymer trapping function.