Abstract:
Three fundamental and three derived aspects of the present invention are disclosed. The three fundamental aspects each disclose a process sequence that may be integrated in a full process. The first aspect, designated as “latent masking”, defines a mask in a persistent material like silicon oxide that is held abeyant after definition while intervening processing operations are performed. The latent oxide pattern is then used to mask an etch. The second aspect, designated as “simultaneous multi-level etching (SMILE)”, provides a process sequence wherein a first pattern may be given an advanced start relative to a second pattern in etching into an underlying material, such that the first pattern may be etched deeper, shallower, or to the same depth as the second pattern. The third aspect, designated as “delayed LOCOS”, provides a means of defining a contact hole pattern at one stage of a process, then using the defined pattern at a later stage to open the contact holes. The fourth aspect provides a process sequence that incorporates all three fundamental aspects to fabricate an integrated liquid chromatography (LC)/electrospray ionization (ESI) device. The fifth aspect provides a process sequence that incorporates two of the fundamental aspects to fabricate an ESI device. The sixth aspect provides a process sequence that incorporates two of the fundamental aspects to fabricate an LC device. The process improvements described provide increased manufacturing yield and design latitude in comparison to previously disclosed methods of fabrication.
Abstract:
A system and method of storing and reading parameter data associated with an electrostatic spray gun power supply is provided. The method includes, for example, the steps of reading parameter data associated with a power supply for a particular spray gun from a database and storing the parameter data in a memory device associated with the spray gun. The parameter data may include the drive current parameter information, for example, and additionally, spray gun type identification information. The memory device is preferably integral with the spray gun or a cable connector that connects to the spray gun. The data or information can be in the form of analog or digital information. After reading the spray gun power supply parameter data, the spray gun controller appropriately operates and monitors the spray gun to ensure that the spray gun power supply is performing properly.
Abstract:
A method for determining a layer thickness distribution in a paint layer produced during paint spraying after inputting specific spraying parameters into an electrostatically based paint spraying device. A data processing device sets up and uses a phenomenological mathematical model of a quasi-stationary three-dimensional spray pattern. Specific parameters, such as an angle of rotation of electrodes and a rate of movement of the spraying device are input into the phenomenological model as fixed input parameters. In addition, real physical input parameters such as paint volume, directing air data and a voltage value, whose influence on the spraying result is not accurately known, are fed to an artificial neural network. The neural network having been previously trained using real input data such as a configuration of the spraying device, a paint type, operating parameters, and measured values of the layer thickness distribution. The neural network carries out a conversion of the input parameters into model input parameters which are fed to the phenomenological model. Spray patterns formed by the phenomenological model are integrated in a further functional unit as a function of movement data of the spraying device which are contained in the input parameters to form the overall paint layer which is output.
Abstract:
Apparatus and related methods align magnetic flakes in a carrier, such as an ink vehicle or a paint vehicle to create optically variable images in a high-speed, linear printing operation. Images can provide security features on high-value documents, such as bank notes. Magnetic flakes in the ink are aligned using magnets in a linear printing operation. Selected orientation of the magnetic pigment flakes can achieve a variety of illusive optical effects that are useful for decorative or security applications.
Abstract:
Three fundamental and three derived aspects of the present invention are disclosed. The three fundamental aspects each disclose a process sequence that may be integrated in a full process. The first aspect, designated as nulllatent maskingnull, defines a mask in a persistent material like silicon oxide that is held abeyant after definition while intervening processing operations are performed. The latent oxide pattern is then used to mask an etch. The second aspect, designated as nullsimultaneous multi-level etching (SMILE)null, provides a process sequence wherein a first pattern may be given an advanced start relative to a second pattern in etching into an underlying material, such that the first pattern may be etched deeper, shallower, or to the same depth as the second pattern. The third aspect, designated as nulldelayed LOCOSnull, provides a means of defining a contact hole pattern at one stage of a process, then using the defined pattern at a later stage to open the contact holes. The fourth aspect provides a process sequence that incorporates all three fundamental aspects to fabricate an integrated liquid chromatography (LC)/electrospray ionization (ESI) device. The fifth aspect provides a process sequence that incorporates two of the fundamental aspects to fabricate an ESI device. The sixth aspect provides a process sequence that incorporates two of the fundamental aspects to fabricate an LC device. The process improvements described provide increased manufacturing yield and design latitude in comparison to previously disclosed methods of fabrication.
Abstract:
A spray nozzle for a magnetohydrodynamic atomization apparatus has a feed passage for molten metal and a pair of spray electrodes mounted in the feed passage. The electrodes, diverging surfaces which define a nozzle throat and diverge at an acute angle from the throat. Current passes through molten metal when fed through the throat which creates the Lorentz force necessary to provide atomization of the molten metal.
Abstract:
A device for use as an electrostatic particle or droplet injector is disclosed which is capable of injecting dielectric particles or droplets. The device operates by first charging the dielectric particles or droplets using ultraviolet light induced photoelectrons from a low work function material plate supporting the dielectric particles or droplets, and then ejecting the charged particles or droplets from the plate by utilizing an electrostatic force. The ejected particles or droplets are mostly negatively charged in the preferred embodiment; however, in an alternate embodiment, an ion source is used instead of ultraviolet light to eject positively charged dielectric particles or droplets.
Abstract:
A molten metal spray-depositing apparatus employs a magnetic field-generating nozzle for atomizing a molten metal stream into a spray of metal particles. The magnetic driving field generated by the magnetic atomizing nozzle generates eddy currents which produce an induced field in the metal stream opposing the driving field and creating a torque which causes the stream to break up upon exiting the driving field. The nozzle has one of two configurations for generating one of two generic magnetic field geometries. In one configuration the nozzle utilizes a pair of spaced magnetic poles, such as provided by Helmholtz coils, for generating a transverse magnetic field geometry across the stream. In the other configuration the nozzle employs a solenoid coil for generating a solenoidal magnetic field geometry parallel to the stream. Preferably, the magnetic field of each geometry is a high frequency AC field since better coupling between the field and stream occurs and more eddy currents are induced at higher frequency.
Abstract:
The present invention relates to a method for producing a multicoat paint system on a metallic substrate, in which a basecoat or a plurality of directly successive basecoats are produced directly on a metallic substrate coated with a cured electrocoat, a clearcoat is produced directly on the one basecoat or the uppermost of the plurality of basecoats, and then the one or more basecoats and the clearcoat are jointly cured, and wherein at least one basecoat material used for production of the basecoats comprises at least one aqueous dispersion comprising at least one copolymer (CP), said copolymer (CP) being preparable by initially charging an aqueous dispersion of at least one polyurethane, and then polymerizing a mixture of olefinically unsaturated monomers in the presence of the polyurethane from (i), in which a water-soluble initiator is used, the olefinically unsaturated monomers are metered in such that a concentration of 6.0% by weight, based on the total amount of olefinically unsaturated monomers used for polymerization, in the reaction solution is not exceeded over the entire reaction time, and the mixture of the olefinically unsaturated monomers comprises at least one polyolefinically unsaturated monomer, and comprises at least one linear hydroxy-functional reaction product (R) having an acid number less than 20 mg KOH/g, the preparation of which involves using at least one compound (v) containing two functional groups (v.1) and an aliphatic or araliphatic hydrocarbyl radical (v.2) which is arranged between the functional groups and has 12 to 70 carbon atoms.
Abstract:
An electrical field is generated between an application device and an object to be coated. At least one corona electrode associated with the application device is connected to ground, and at least one counter electrode associated with the object is connected at least at intervals to a positive potential. A system for electrostatically coating objects having an application device coating material, and an electrical field device having a high-voltage source which generates an electrical field between the application device and an object to be coated. The field device comprises at least one corona electrode associated with the application device, and at least one counter electrode associated with the object, wherein, during the operation of the device, the at least one corona electrode is connected to ground, and the at least one counter electrode is connected at least at intervals to a positive potential.