Abstract:
A nanocellular single crystal nickel based material is provided having a thermal diffusivity in the range of 0.0002 cm{circumflex over ( )}2/s to 0.02 cm{circumflex over ( )}2/s and a thermal conductivity in the range of 0.024 W/mK to 9.4 W/mK. The nanocellular single crystal nickel based material may be used to form turbine engine components. The nanocellular single crystal nickel based material may be produced by providing a first solution containing a nickel precursor and deionized water, providing a second solution containing a structure controlling polymer/surfactant and an alcohol, mixing the first and second solutions into a solution containing a reducing agent to form a third solution, and processing the third solution to create the nanocellular single crystal based material.
Abstract:
A method of fabricating an article includes providing an arrangement of loose nanowires and bonding the loose nanowires in the presence of carbon together into a unitary cellular structure.
Abstract:
A sealing process includes applying a first reactant to a substrate having a porous structure, the first reactant comprising a chromium (III) precursor and a transition metal precursor and applying a second reactant to the first reactant, the second reactant comprising a rare earth element precursor and an alkaline earth element precursor to form reservoirs of trivalent chromium in pore space of the porous structure, and a physical barrier over the substrate and the reservoirs.
Abstract:
A method of manufacturing a gas turbine engine air seal comprising forming at least one MAX phase particle. The method includes coating the at least one MAX phase particle with a metallic shell. The method includes applying the at least one MAX phase metallic coated particle to a surface of a substrate of the air seal to form an abradable layer of a MAXMET composite abradable material from the at least on MAX phase metallic coated particle.
Abstract:
Disclosed herein is a process for coating a component, comprising applying a bond coat on a substrate of a component; applying a thermal barrier material to the bond coat; and applying a coating containing polynuclear aluminum oxide/hydroxide clusters, to the thermal barrier material. Disclosed herein too is a gas turbine engine component, comprising a superalloy substrate; a bond coat on the substrate; a thermal barrier material on the bond coat; and a coating containing polynuclear aluminum oxide/hydroxide clusters on the thermal barrier material.
Abstract:
A method of fabricating an article includes providing an arrangement of loose nanowires and bonding the loose nanowires together into a unitary cellular structure.
Abstract:
An article with an erosion protection layer. The erosion protection layer may include metal, intermetallic compound, ceramic or glass nanocellular foam particles or monolithic sheets. The particles are dispersed in a polymeric matrix and the monolithic sheets are infiltrated with polymeric material. The nanocellular foam ligaments have submicron cross-sectional diameters.
Abstract:
A transpiration-cooled article includes a body wall that has first and second opposed surfaces. The first surface is adjacent a passage that is configured to receive a pressurized cooling fluid. At least a portion of the body wall includes a nanocellular foam through which the pressurized cooling fluid from the passage can flow to the second surface. The article can be an airfoil that includes an airfoil body that has an internal passage and an outer gas-path surface. At least a portion of the airfoil body includes a nanocellular foam through which cooling fluid from the internal passage can flow to the gas-path surface.
Abstract:
A process for coating a gas turbine engine component is disclosed herein. The process comprises applying a bond coat on a substrate of a gas turbine engine. A thermal barrier material is applied to the bond coat. A coating containing polynuclear aluminum oxide/hydroxide clusters is then applied to the thermal barrier material. The polynuclear aluminum oxide/hydroxide clusters are Al13 Keggin clusters having the formula [AlO4Al12(OH)24(H2O)12]7+, or are salts of the Al13 Keggin clusters called Al13 Keggin complexes. A gas turbine engine component comprising a superalloy substrate; a bond coat disposed on the substrate; a thermal barrier material on the bond coat; and a coating containing the polynuclear aluminum oxide/hydroxide clusters on the thermal barrier material is disclosed herein.
Abstract:
A sealing process includes applying a first reactant to a substrate having a porous structure, the first reactant comprising a chromium (III) precursor and a transition metal precursor and applying a second reactant to the first reactant, the second reactant comprising a rare earth element precursor and an alkaline earth element precursor to form reservoirs of trivalent chromium in pore space of the porous structure, and a physical barrier over the substrate and the reservoirs.