Abstract:
Disclosed is an at least partly crosslinked coating (K) composed of a near-surface coating zone (K1) and a volume coating zone (K2), the coating obtained from a composition comprising at least two different crosslinkable components (D1) and (D2), at least part of component (D1) having one or more surface-active structural units, wherein (i) the coating both in zone (K1) and in zone (K2) is at least partly crosslinked, and (ii) the crosslinking density of the coating in zone (K1) is higher than the crosslinking density of the coating in zone (K2). Also disclosed are coatings (K) wherein the concentration of component (D1) in the near-surface coating zone (K1) is higher than in the volume coating zone (K2), and the micropenetration hardness and/or the dry scratch resistance of the coating (K) is higher than that of an at least partly crosslinked coating (K′) obtained from a composition with no crosslinkable component (D1).
Abstract:
This invention relates to a method for forming a multi-layer coating, comprising sequentially applying a layer of primer coating composition, a layer of base coat composition, and a layer of clear coat composition on an automotive substrate in a wet-on-wet-on-wet manner, and simultaneously curing the applied three layers together in a single baking step. The primer surfacer comprises a film forming binder, a volatile organic liquid carrier, and pigment(s); and the binder contains about (a) 40 to 95% by weight of a caprolactone-modified highly branched acrylic polymer having a hydroxyl and/or carboxyl monomer content, all or part of which has been reacted with caprolactone, of about 1 to 65% by weight and a weight average molecular weight of about 10,000 to 150,000; and (b) 5 to 60% by weight of an aminoplast resin crosslinking agent. The composition is essentially free of crosslinked nonaqueous dispersion resin particles or crosslinked microgel resin particles or both. The resulting cured multi-layered coating has excellent aesthetic appearance, strike-in resistance, chipping resistance, sag resistance, and film build even when formed in a three wet layered application method.
Abstract:
This invention offers a method for forming multilayer coating film by successively applying onto a coating object a water-based first coloring paint, water-based second coloring paint and clear paint, and simultaneously baking the resultant first coloring coating film, second coloring coating film and clear coating film, in which the water-based first coloring paint (A) comprises polyester resin and curing agent, the polyester resin containing benzene ring and cyclohexane ring in its molecules, their combined content in the polyester resin being within a range of 1.0-2.2 mols/kg (solid resin content); and that the curing agent is at least one compound selected from the group consisting of isocyanate group-containing compound, oxazoline group-containing compound, carbodiimide group-containing compound, hydrazide group-containing compound and semicarbazide group-containing compound. According to this method, multilayer coating film excelling in smoothness, distinctness of image, chipping resistance and water resistance can be formed by 3-coat-1-bake system.
Abstract:
The invention is directed to a process for the production of a multi-layer coating comprising the following steps: A) applying a base coat layer of a pigmented color-imparting and/or special effect-imparting base coat composition onto a substrate precoated with at least one coating layer, B) applying a coating layer of a coating composition curable by means of high-energy radiation, wherein the coating composition comprises at least one oligomeric and/or polymeric binder curable by means of high-energy radiation and does contain low molecular weight reactive diluents curable by means of high-energy radiation, C) curing the coating layer applied in step B) by irradiation with high-energy radiation, D) applying a clear coat layer of a transparent clear coat composition curable by means of high-energy radiation which comprises low molecular weight reactive diluents curable by means of high-energy radiation and E) curing the clear coat layer applied in step D) by irradiation with high-energy radiation.
Abstract:
A method for producing a multi layered coating film, by applying a base coating composition as defined in the specification on an article to form a base coating; applying a first clear coating composition as defined in the specification on the base coating to form a first clear coating thereon; subjecting both the base coating and the first clear coating thereon to baking and/or curing to form a cured base coating film and a cured first clear coating film thereon; sanding or polishing at least one part of the cured first clear coating film to form a partially sanded or polished first clear coating film; applying a second clear coating composition as defined in the specification all over the first clear coating film to form a second clear coating; and subjecting the second clear coating to baking and/or curing to form a cured second clear coating film.
Abstract:
A process for coating a substrate comprising: (a) depositing a primer-surfacer coating composition onto at least a portion of the substrate; (b) curing at least a portion of the primer-surfacer coating composition; (c) depositing a hiding coating composition onto a least a portion of the primer-surfacer coating composition; and (d) depositing a color-imparting non-hiding coating composition onto at least a portion of the hiding coating composition, wherein the second basecoat comprises a nanoparticulate, and wherein a portion of the hiding coating composition is not cured prior to the deposition of the color-imparting non-hiding coating composition; (e) optionally, dehydrating at least a portion of the hiding coating composition and the color-imparting non-hiding coating composition; and (f) curing at least a portion of the first base coat and the second basecoat simultaneously.
Abstract:
This invention provides a multilayer coating film-forming method which comprises applying a first clear paint onto a coating object, applying onto so formed first clear coating film which is either uncured or cured by heating, a second clear paint such that its heat-cured film thickness falls within a range of 2-15 μm, and forming the second clear coating film, (a) the first clear paint and second clear paint comprising hydroxyl-containing resin as the base resin and polyisocyanate compound as the crosslinking agent, and (b) when the coating film formed by applying a paint to a cured film thickness of 40 μm and curing it by heating at 140° C. for 30 minutes is measured of its dynamic viscoelasticity at a frequency of 11 Hz, the first clear paint forming the first clear coating film having a glass transition temperature of lower than 70° C. and tan δ (=loss elastic modulus/storage elastic modulus) at 80° C. of less than 0.4, and the second clear paint forming the second clear coating film having a glass transition temperature of at least 70° C.
Abstract:
The present invention provides: luster coating film forming method I comprising (1) applying an aqueous luster thermosetting base coating composition (A) to a substrate in three to five stages, in such a manner that the thickness of the base coating composition (A) applied in each of the second and subsequent stages becomes 0.3 to 5 μm when cured; (2) applying a thermosetting clear coating (B) over the uncured or heat-cured coating layer of the base coating composition (A); and (3) heating the two-layer coating comprising the base coating composition (A) and clear coating composition (B) to obtain a cured two-layer coating film; and luster coating film forming method II comprising the above steps (1) to (3) and further including the step of applying and curing a thermosetting clear coating composition (C).
Abstract:
This invention relates to a method for forming a multi-layer coating, comprising sequentially applying a primer surfacer, a basecoat, and a clear coat composition on an automotive substrate in a wet-on-wet-on-wet manner, and simultaneously curing the applied three layers together in a single baking step, wherein the primer surfacer comprises: a film forming binder, a volatile organic liquid carrier, and pigment(s); and the binder contains about: (a) about 30 to 80% by weight, based on the weight of the binder, of a hydroxyl functional polyester resin; (b) about 10 to 30% by weight, based on the weight of the binder, of a crosslinking agent selected from the group consisting of a melamine resin, a blocked polyisocyanate resin, or a mixture thereof; (c) about 10 to 40% by weight, based on the weight of the binder, of a dispersed graft polymer comprising a non-crosslinked core of acrylic polymer which is substantially non-soluble in non-polar organic solvent and, grafted to the core, one end of an acrylic stabilizer in the form of a macromonomer, said acrylic stabilizer being soluble in a non-polar organic solvent; wherein the composition is, preferably, essentially free of crosslinked nonaqueous dispersion resin particles or crosslinked microgel resin particles or both, and the composition also contains at least one non-polar organic solvent at the time of application. The resulting multi-layered coating film has excellent aesthetic appearance, chipping resistance, sag resistance, and film build even when formed in a three wet layered application method.
Abstract:
A process for the production of special effect multi-layer coatings, comprising the successive steps: (1) applying a 10 to 30 μm thick base coat layer onto a substrate provided with an EDC primer, (2) applying a clear coat layer onto the base coat layer, (3) jointly curing the base coat and clear coat layers, wherein the base coat layer is applied in a first layer and in a second layer; the first layer comprises a modified water-borne base coat produced by mixing an unmodified water-borne base coat with an admixture component and the second layer comprises the unmodified water-borne base coat, wherein the unmodified water-borne base coat has a ratio by weight of pigment content to resin solids content of 0.05:1 to 0.6:1 and wherein the pigment content of the unmodified water-borne base coat comprises at least one metal flake pigment having a thickness of 10 to 100 nm corresponding to a proportion of 0.1 to 5 wt. %, relative to the resin solids content of the unmodified water-borne base coat and at least one additional special effect pigment and wherein the composition of the pigment content is such that the UV light transmission through the base coat layer formed of the first and second layers is less than 0.1% in the wavelength range of from 290 to 380 nm and less than 0.5% in the wavelength range of from 380 to 400 nm.