Abstract:
The method for producing an optical film includes a step of preparing a first coating liquid containing a certain amount of light-transmitting particles, a resin, and a solvent, a second coating liquid containing an amount less than the certain amount of light-transmitting particles, a resin, and a solvent, or not containing the light-transmitting particles but containing a resin and a solvent; a step of coating the second coating liquid and the first coating liquid in this order from the support side on a traveling band-shaped support in the form of a multilayer to form a second coating film and a first coating film; a step of transferring the light-transmitting particles in the first coating film to the side of the second coating film while drying the first coating film and the second coating film.
Abstract:
The invention relates to a method for the structured coating of substrates from liquid phase and also to a device for the structured coating. Furthermore, the invention includes the use of the method.
Abstract:
The invention relates to a curtain coating process for coating substrates with a stable curtain and a uniform coating at low flow rates wherein a free-falling curtain of an aqueous composition comprising a high solids content is coated onto the moving substrate at a flow rate per unit die length value (Q) equal to or inferior to 10−4 m3/(s·m), the said high solids content composition comprising a polymeric rheology modifier and a non-ionic surfactant. The invention relates in particular to a curtain coating process for coating fibrous substrates such as paper or board. The invention also relates to a coated product.
Abstract:
A method of applying a multilayer coating film, in which two or more layers of coating film are applied to a flat plate, such as steel plate, by baking finish, which method is effective for preventing of foam generation; and a product with multilayer coating film obtained by the method. There is provided a method of applying a multilayer coating film, including discharging paint films through multiple slits, simultaneously applying these films to a traveling plate to thereby form a multilayer paint film and carrying out drying or baking thereof, characterized in that with respect to the boiling points of solvents contained in adjacent layers of the multilayer paint film, there is such a relationship that the boiling point of solvent contained in the layer close to the plate is equivalent to or lower than the boiling point of solvent contained in the layer remote from the plate, and that the boiling point of solvent contained in the layer closest to the plate is lower than the boiling point of solvent contained in the layer remotest from the plate.
Abstract:
A sequential multi-layer coating method comprises: applying a photosensitive layer protection layer (A) L1 with a rod coating device onto a continuously traveling web; and applying a photosensitive layer protection layer (B) L2 with an extrusion coating device, wherein W/[U(γ1−γ2)]≧0.018 . . . (A1) is satisfied when W (cc/m2) represents a wet coating amount of the photosensitive layer protection layer (B) L2; U (m/min.) represents a traveling speed of the web; γ1 (mN/m) represents a dynamic surface tension of the photosensitive layer protection layer (B) L2; and γ2 (mN/m) represents a static surface tension of the photosensitive layer protection layer (A) L1. This method provides stable coating without coating defects such as poor coating, liquid repellency and coating streak when a non-contact coater is used as a coating device for the upper layer to conduct sequential multi-layer coating.
Abstract:
A method of providing an oil and grease resistant coating to a substrate includes the steps of (i) providing a substrate with a first and second surface to a coating station; (ii) curtain coating at least one surface of the substrate with an aqueous polyvinyl alcohol composition to form a nascent polyvinyl alcohol barrier film thereon; and (iii) drying the nascent polyvinyl alcohol barrier film to form a polyvinyl alcohol oil and grease barrier coating; wherein the polyvinyl alcohol composition as well as the substrate and coating and drying conditions are selected such that the polyvinyl alcohol oil and grease barrier coating is substantially pinhole free, characterized in that the barrier coating exhibits a TAPPI 559 kit test rating of at least 7.
Abstract:
A multilayer curtain coater for coating a moving material web, such as a paper or board web, with coating material, in which an application device is arranged above a material web having an upper surface, the web being mounted for motion with respect to the curtain coater, and the web arranged so that a coating material feeds onto the surface of the web in a curtain-like flow. The curtain coater has a scraper with a scraper surface which engages the upper surface of the web to remove an air boundary layer thereon. The durability of the scraper surface is increased by constructing the scraper out of a hard wear resistant material or material which is surface-hardened or provided with a durability-enhancing coating layer.
Abstract:
The invention provides a method of creating a material for use as a material to be coated by curtain coating, comprising the step of: creating a surface texture of said material such that when said material is coated with a freely falling curtain formed of a composite layer of one or more coating compositions that impinges at a point of impingement against a continuously moving receiving surface of said material using roughness assisted wetting, the height of the composite layer at a distance &lgr; from the point of impingement, in which &lgr; is the average periodicity of the surface texture, is less than or equal to Rz. The invention also provides a method of identifying a material suitable for coating with Roughness Assisted coating.
Abstract:
A system for applying a fluid coating onto a substrate includes forming a fluid wetting line by introducing a stream of fluid onto a first side of the substrate along a laterally disposed fluid-web contact area. An electrical force is created on the fluid from an effective electrical field originating from a location on the second side of the substrate and at a location substantially at and downstream of the fluid contact area. The electrical field can be generated in a highly effective manner relative to the coating fluid by a sharply defined electrode on the second side of the substrate. Ultrasonics combined with electrostatic fields further enhances coating process conditions and coating uniformity.
Abstract:
A liquid film coating process is provided in which a curtain (5) from at least one coating fluid (1) is poured on an object (10) being conveyed at right angles to the curtain (5). A fluid coating (6) is formed on the object (10) as a result. A mixture of a coating material and an organic carrier liquid, which has a surface tension of at most 40 mN/m, is used as the coating fluid (1). The fluid coating (6) is solidified to form the final coating. To solidify the fluid coating either the organic liquid is removed from the fluid coating formed from the mixture on the object by evaporation or a liquid that can be polymerized by heating is used as the organic liquid in order to solidify the fluid coating formed on the object by polymerizing the organic liquid.