Abstract:
The invention is a method for manufacturing a surface covering product having a gloss controlled surface wearlayer coating and a curable composition used in that method. The preferred curable composition is a polymerizable coating which includes a di-isocyanate and/or isocyanurate structure, a polyester polyol, a hydroxy and acrylyl functional polyester, mono, di, or tri-functional acrylates, and a flatting agent and/or hard particulates. The preferred surface covering product is a floor covering product produced as a vinyl film that is precoated with preferably a wearlayer coating that is adhered to the vinyl film, and the surface of the film is preferably embossed. A gloss controlled surface coating is achieved by application of the preferred composition to the printed sheet of film, and the composition is then exposed to low intensity ultraviolet light followed by exposure to ionizing radiation from a low accelerating energy electron beam, which forms an abrasion resistant wearlayer with non-visible degradation of the printed film.
Abstract:
A closed space is formed in a reduced pressure drying station, and the closed space is brought to a vacuum state. In this state, an EB unit irradiates a wafer mounted on a hot plate with an electron beam to foam an insulating film material. Subsequently, the hot plate is raised to a predetermined temperature, and drying processing is performed under a reduced pressure. As described above, since the foaming processing is performed in the reduced pressure drying station, bubbles remain in the insulating film, so that the existence of the bubbles can decrease the relative dielectric constant.
Abstract:
Production of a dielectric coating on a substrate whereby a poly(arylene ethers) or fluorinated poly(arylene ethers) layer is cured by exposure to electron beam radiation. A wide area electron beam is used which causes chemical reactions to occur in the polymer structure which are thought to cause crosslinks between polymer chains. The crosslinks lead to higher mechanical strength and higher glass transition temperature, lower thermal expansion coefficient, greater thermal-chemical stability and greater resistance to aggressive organic solvents. The polymer layer may also be optionally heated, thermally annealed, and/or exposed to UV actinic light.
Abstract:
Nanoporous silica dielectric films are modified by electron beam exposure after an optional hydrophobic treatment by an organic reactant. After formation of the film onto a substrate, the substrate is placed inside a large area electron beam exposure system. The resulting films are characterized by having a low dielectric constant and low water or silanol content compared to thermally cured films. Also, e-beam cured films have higher mechanical strength and better resistance to chemical solvents and oxygen plasmas compared to thermally cured films.
Abstract:
An apparatus for depositing a coating material, such as an organic monomer, in vapor form onto a substrate including a heated evaporation chamber having an inlet for introduction of the coating material into the chamber and a nozzle having an adjustable opening for adjusting cross direction coating uniformity. The nozzle may include a plurality of adjustment bolts spaced along the width of the nozzle for adjusting the opening of the nozzle. The adjustment bolts may be alternating push and pull adjustment bolts. Alternatively, the adjustable bolts are bolts having compound threads such that each bolt is capable of both pulling and pushing the adjustable opening of the nozzle. The substrate is preferably a moving web that defines the outer surface of a cooled drum. The apparatus further includes a radiation source positioned adjacent to the substrate for curing an organic monomer coating on said substrate. The radiation source may be an electron beam gun or an ultraviolet lamp. The evaporation chamber is operating under vacuum pressure of less than about 1 torr and preferably less than about 10.sup.-3 torr. The apparatus further includes a metal vaporization station positioned adjacent to the substrate for depositing an electrode material, such as aluminum, in vapor form onto the substrate. The nozzle may further include a nozzle plate securing the nozzle to the evaporation chamber.
Abstract:
A method for providing an abrasion-resistant, radiation-cured coating on a surface of a polymeric substrate is disclosed, as well as the article produced from the method. The uncured coating material is applied to the substrate, followed by the expulsion of air from the coating. The coating is then cured by directing the radiant energy through the substrate from the surface opposite the surface having the coating thereon to contact the radiation-curable coating.
Abstract:
Through the use of a hybrid or the combination of inexpensive relatively impure, and expensive pure, nitrogen purging at various locations of electron-beam processing of polymer and other coatings, high speed efficient processing can be obtained at reduced cost.
Abstract:
Organic coatings adhere better to polyester film base if the film base is first subjected to electron-beam irradiation while passing through an inert atmosphere such as nitrogen.
Abstract:
A method of and apparatus for producing magnetic media are disclosed. Magnetic particles in a magnetic layer are oriented under the influence of a magnetic field positioned on one side of the layer and having its lines of flux extending in a direction which is generally perpendicular to the magnetic layer, while the latter is cured by being subjected to electron beams incident on an opposite side of the layer, whereby the particles are fixed in the desired orientation.
Abstract:
A method of embedding semiconductor components in plastics comprising inserting components into the plastics material and thereafter hardening the plastics material by irradiation with high energy beams.