Abstract:
The disclosed invention relates to materials and processes for creating particle-enhanced bumps on electrical contact surfaces through stencil or screen printing processes. The materials are mixtures of conductive ink, conductive paste, or conductive adhesive and conductive hard particles (104). The process involves depositing the mixture (108) onto electrical contact surfaces by stencil printing, screen printing, or other dispensing techniques (110). In another embodiment, the ink, paste, or adhesive deposit. Once cured (114), the deposition provides a hard, electrical contact bump on the contact surface with a rough, conductive, sandpaper-like surface that can be easily connected to an opposing contact surface without any further surface preparation of either surface.
Abstract:
A method of testing and mounting electronic components that are to be surface-mounted. The components include on one side a plurality of contact pads that shall be connected electrically to contact pads on one side of a test board, particularly BGA components and corresponding components. The invention is characterized by applying to the component contact pads (2) a metal (5) which is liquid at room temperature or at an elevated room temperature, in a first method step; lifting the component (1) away from the surface of the metal (5) in a second method step, wherewith part (7) of the liquid metal remains on the component contact pads (2); and bringing the component contact pads (2) provided with the liquid metal into abutment with corresponding contact pads (3) on the test board (4), in a third method step.
Abstract:
A soldering process uses two or more different solder alloys. A first solder alloy (115) that undergoes a solid-to-liquid transition at a first temperature is coated (20) onto the solderable surfaces (105) of a printed circuit board (100). A solder paste (120) that undergoes this solid-to-liquid transition at a temperature greater than the first temperature is deposited on the coated solderable portions, and is heated to a temperature that is above the first temperature but below the second temperature. During this time, the first solder alloy liquifies, while the solder paste does not. The first solder alloy wets to the individual particles in the solder paste, and alloys to the solderable surfaces and the solder particles in the solder paste. The soldering composition is subsequently cooled (40) to solidify the first solder material, forming a solid and substantially planar coating on the solderable portions of the printed circuit board.
Abstract:
A method for producing an electronic circuit device includes a repair step in which, in a case where a semiconductor device once mounted on a wiring board is defective, the defective semiconductor device is removed from the wiring board and a new semiconductor device is mounted on the wiring board. The repair step includes the steps of: removing an excessive residue of a brazing metal residue remaining on lands of the wiring board from which the defective semiconductor device has been removed and leaving a uniform amount of the brazing metal residue on the lands; aligning the new semiconductor device with the wiring board; and melting the brazing metal residue which is made uniform and remains on the lands and projecting electrodes of the new semiconductor device by heating, thereby connecting the new semiconductor device to the wiring board.
Abstract:
A printed-wiring board has a copper foil (the first conductive layer) providing electric conductivity formed on one or both sides of an insulating board providing electrical insulation, an insulating layer providing electrical insulation formed at specific sites (where there are through-holes) on the first conductive layer, and a second conductive layer providing electric conductivity formed on the insulating layer. In this printed-wiring board, when the second conductive layer is formed, deposition of an electrically conductive material by plating, and polishing of the deposited electrically conductive material, these steps are repeated at least once, so that the surface of the second conductive layer can be smoothened to enhance the bonding stability of chip parts.
Abstract:
A method of connecting electrodes of a display apparatus includes a process of forming conductive metal paste on an electrode pattern on a flexible resin plate where a drive circuit device is mounted and a process of position-adjusting the electrode pattern on which the conductive metal paste is provided and the electrode pattern on a plane-type display body to heat and pressurize them. By this method, the electrode pattern on the display body and the electrode pattern on the drive circuit side are connected to each other through the conductive metal paste.
Abstract:
An improved method of forming an electrode pattern on a substrate (1) is described. The substrate is coated with a first conductive film (2a) and subjected to baking. On the first conductive film is then overlied a second conductive film (2) which mends possible fissures of the first conductive film which, besides, would produce open circuits in the pattern.
Abstract:
The invention relates to a printed wiring board (13) which forms circuit conductors (11) on one or both surfaces of a base plate (10). A heat radiating film (12) formed of paste of heat radiating material covers the circuit conductors (11). Thus, heat produced in the circuit conductors (11) is effectively dissipated.
Abstract:
An improved method of forming an electrode pattern on a substrate (1) is described. The substrate is coated with a first conductive film (2a) and subjected to baking. On the first conductive film is then overlied a second conductive film (2) which mends possible fissures of the first conductive film which, besides, would produce open circuits in the pattern.
Abstract:
A power component such as a power transistor is mounted on an insulating substrate of e.g. Beryllia. By using a thick film deposition technique. A first layer (2) is deposited and a second layer (3) is deposited over the first layer to produce a regular series of troughs and lans, in the preferred embodiment troughs and ridges, whereby voiding in the solder bond is minimised if not eliminated to thus maintain a good thermal conductivity between the component and the substrate.