Abstract:
본 발명은 일체형 커넥팅 로드의 캡 분리방법에 있어서, 커넥팅 로드와 캡을 일체로 성형하고, 대단부의 안쪽에 노치를 만들어서 인장력에 의한 파단법으로 커넥팅 로드에 인장력을 가하는 것과 동시에 파단되는 부위에는 질소가스를 분사하여서 그 부위를 냉각시켜 줌으로써, 대단부로부터 캡이 파단되는 위치에서의 소성변형이 일어 나는 시간을 단축시켜, 파단후 별도의 작업이 없이도 캡을 사용할 수 있게 되어, 작업능율을 높일 수 있는 일체형 커넥팅 로드의 캡 분리방법을 제공하는데 있다.
Abstract:
본 발명은, 내마모성과 고온 내식성 및 내열성이 우수한 밸브 시이트용 소결 합금에 관한 것이다. 본 발명은 다음의 조성으로 이루어지는 밸브시트용 소결 합금을 제공한다. 탄소...0.5내지 1.8% 크롬...0.5내지 5.0%, 몰리브텐...8.0내지 18.0%, 니켈...1.0내지 3.0%, 코발트... 2.0내지 5.0%, 니오비움...0.5내지 3.0%, 티타늄-알루미늄 금속간 화합물...0.5내지 15.0% 구리...8.0내지 20.0%, 철...나머지 성분.
Abstract:
PURPOSE: A method of manufacturing sintered gear for transmission, which can reduce manufacturing costs by minimizing post processes is provided to increase the density of the sintered gear and to improve strength. CONSTITUTION: A method of manufacturing sintered gear for transmission comprises the next step. Carbon(C) 0.2 ~ 0.3 wt% is mixed in alloyed powder consisting of chrome(Cr) 1.3 ~ 1.7 wt%, molybdenum(Mo) 0.15 ~ 0.30 wt% and remainder iron(Fe). The pressure is added in the mixed powder and tooth form is given to the mixed powder. The molded materials are sintered in 1200 ~ 1300°C. The sintered materials(1) are rolled between two rolling dies(3,5) in room temperature. The rolled materials are heat-treated.
Abstract:
PURPOSE: A brake disc and a manufacturing mold thereof are provided to prevent molten metal from flowing from a frictional plate cavity part to a disc hat lower cavity part. CONSTITUTION: A manufacturing mold of a brake disc comprises an upper mold, a lower mold, a runner(260), and a choke part(270). A disc hat cavity part filled with molten metal is formed in the upper mold. A frictional plate cavity part is formed in the lower mold. The runner supplies molten metal to the frictional plate cavity part. The choke part is formed between the runner and the frictional plate cavity part and has an injection passage(271) for reducing the injection speed of the molten metal.
Abstract:
본 발명은 우수한 전도성 및 내산화성 피막을 갖춰서 접촉저항을 최소화할 수 있는 플라즈마 용사법을 이용한 에스오에프씨 금속 접속자의 제조방법에 관한 것으로, La 2 O 3 , SrCO 3 , 및 MnCO 3 의 원료 분말을 정량하여 혼합하되 Mn 함유 분말을 목표치보다 과량 첨가하여 혼합 분말을 제조하는 단계; 상기 혼합 분말을 하소하여 고상반응시키는 단계; 상기 고상반응 분말을 다시 습식 밀링하여 슬러리를 얻는 단계; 상기 슬러리를 분무건조법을 이용하여 구상화 분말로 제조하는 단계; 코팅될 모재를 샌드 블라스팅하는 단계; 및 상기 구상화 분말을 플라즈마 용사법을 이용하여 모재에 코팅하는 단계;를 포함하여 이루어지는 것을 특징으로 한다. 연료전지, 접속자, 플라즈마 용사, 접촉저항, 구상화 분말, 코팅
Abstract:
PURPOSE: A wear resistant sintered alloy for valve seat is provided which improves wear resistance by containing iron as a principal constituent, carbon, chromium, molybdenum, vanadium, tungsten, cobalt, silicon and manganese and simultaneously performing copper infiltration and sintering treatment, and a manufacturing method thereof is provided. CONSTITUTION: The method comprises first process of press molding the blended alloy to a surface pressure of 5 to 8 tons/cm¬2 by blending a principal constituent of iron, 0.8 to 1.2 wt.% of carbon, 2.0 to 5.0 wt.% of chromium, 5.0 to 7.0 wt.% of molybdenum, 3.0 to 5.0 wt.% of vanadium, 8.0 to 12.0 wt.% of tungsten, 0.2 to 0.5 wt.% of manganese and 4.0 to 6.0 wt.% of cobalt; second process of air cooling the pure copper infiltrated and sintered alloy after infiltrating 20 to 30 wt.% of pure copper for the weight of the valve seat into the press molded alloy and sintering the pure copper infiltrated alloy at the same time at a temperature of 1,140 to 1,180 deg.C after finishing the first process; third process of rapidly cooling the heat treated alloy after heat treating the copper infiltrated and sintered alloy to a temperature of 1,130 to 1,180 deg.C after finishing the second process; fourth process of annealing the rapidly cooled alloy to a temperature of 600 to 700 deg.C after finishing the third process; and a process of proceeding some processing works on the annealed alloy at an ordinary temperature after finishing the fourth process.
Abstract:
PURPOSE: A wear resistant sintered alloy for valve seat is provided which improves wear resistance compared to existing sintered alloy for valve seat by performing heat treatment after changing composition for the alloy and infiltrating copper into the alloy simultaneously, and a manufacturing method thereof is provided. CONSTITUTION: The method comprises first step of press molding the blended material to a surface pressure of 5 to 8 ton/cm¬2 by blending a principal constituent of iron, 1.1 to 1.6 wt.% of carbon, 3.0 to 5.0 wt.% of chromium, 2.0 to 4.0 wt.% of molybdenum, 3.0 to 5.0 wt.% of vanadium, 6.5 to 9.5 wt.% of tungsten, 2.0 to 3.5 wt.% of cobalt, 0.2 to 0.6 wt.% of silicon, 0.1 to 1.0 wt.% of boron nitride, 0.2 to 0.4 wt.% of sulfur and 0.2 to 0.5 wt.% of manganese; second step of air cooling the sintered material after sintering the press molded material to a temperature of 1,150 to 1,200 deg.C after finishing the first step; third step of infiltrating 12 to 18 wt.% of pure copper into the air cooled material at a temperature of 1,080 to 1,100 deg.C after finishing the second step; fourth step of oil cooling the pure copper infiltrated material after maintaining the pure copper infiltrated material at a temperature of 850 to 880 deg.C for 30 to 50 min after finishing the third step; and fifth step of tempering the oil cooled material to a temperature of 600 to 650 deg.C after finishing the fourth step.
Abstract:
PURPOSE: A composition for porous insert containing low alloy iron powder having low hardness and high alloy iron powder having high hardness to obtain high interface reliability with piston matrix, thermal conductivity and thermal expansion coefficient, and a manufacturing method of porous sintered insert using the same are provided. CONSTITUTION: The composition for porous sintered insert for piston is characterized in that low alloy iron powder is mixed with high alloy iron powder in a mixing ratio of 1:1, wherein the low alloy iron powder comprises 0.2 to 0.8 wt.% of carbon, 1.0 to 5.0 wt.% of copper and a balance of iron, and the high alloy iron powder comprises 1.0 to 1.3 wt.% of carbon, 3.5 to 4.2 wt.% of chromium, 9.0 to 10.0 wt.% of molybdenum, 1.0 to 1.4 wt.% of vanadium, 1.2 to 1.8 wt.% of tungsten, 7.8 to 8.5 wt.% of cobalt, 0.5 wt.% or less of silicon and a balance of iron. The manufacturing method of porous sintered insert for piston comprises the processes of pressing the alloy composition to a pressure of 5 to 7 kgf/cm¬2 so that the alloy composition is molded into a ring shaped body having a density of 5.5 to 6.5 g/cm¬3 after putting an alloy composition into a metal mold, wherein the alloy composition is manufactured by mixing low alloy iron powder comprising 0.2 to 0.8 wt.% of carbon, 1.0 to 5.0 wt.% of copper and a balance of iron with high alloy iron powder comprising 1.0 to 1.3 wt.% of carbon, 3.5 to 4.2 wt.% of chromium, 9.0 to 10.0 wt.% of molybdenum, 1.0 to 1.4 wt.% of vanadium, 1.2 to 1.8 wt.% of tungsten, 7.8 to 8.5 wt.% of cobalt, 0.5 wt.% or less of silicon and a balance of iron in a mixing ratio of 1:1; and sintering the ring shaped molded body at a sintering temperature of 1,050 to 1,250 deg.C for 30 to 60 min in sintering furnace of a reduction atmosphere to manufacture a porous sintered insert having a porosity of 30 to 50 vol.%.
Abstract translation:目的:一种用于具有低硬度的低合金铁粉和具有高硬度的高合金铁粉的多孔插入物组合物,以获得具有活塞基体的高界面可靠性,导热性和热膨胀系数,以及使用其的多孔烧结嵌片的制造方法 被提供。 构成:用于活塞的多孔烧结镶片的组合物的特征在于,低合金铁粉与高合金铁粉以1:1的混合比混合,其中低合金铁粉包含0.2-0.8重量%的碳, 1.0-5.0重量%的铜和余量的铁,高合金铁粉包含1.0-1.3重量%的碳,3.5-4.2重量%的铬,9.0-10.0重量%的钼,1.0〜 钒的1.4重量%,钨的1.2〜1.8重量%,钴的7.8〜8.5重量%,硅的0.5重量%以下,余量的铁。 用于活塞的多孔烧结刀片的制造方法包括将合金组合物压制至5至7kgf / cm 2的压力的方法,使得合金组合物模制成密度为5.5至6.5g / cm 2的环形体, 将合金组合物投入到金属模具中,其中通过混合包含0.2至0.8重量%的碳,1.0至5.0重量%的铜和余量为高的铁的低合金铁粉制备合金组合物 包含1.0-1.3重量%的碳,3.5-4.2重量%的铬,9.0-10.0重量%的钼,1.0-1.4重量%的钒,1.2-1.8重量%的钨,7.8 至8.5重量%的钴,0.5重量%或更少的硅和余量的铁,其混合比为1:1; 并在还原气氛的烧结炉中在1050〜1250℃的烧结温度下烧结环状成型体30〜60分钟,制造孔隙率为30〜50体积%的多孔烧结体。