Abstract:
Hydrogenation of methyl acetate to methanol and ethanol by feeding a hydrogenation feed of methyl acetate, water, hydrogen and a carbon oxide into a hydrogenation unit containing a copper-zinc oxide hydrogenation catalyst to produce a hydrogenation product stream of ethanol, methanol, unreacted methyl acetate, water, unreacted hydrogen, carbon monoxide, carbon dioxide, and ethyl acetate. The hydrogenation unit is operated in the vapor phase at elevated temperature and pressure. The total molar ratio of hydrogen to methyl acetate fed to the hydrogenation unit is 5:1 to 20:1. The total molar ratio of methyl acetate to carbon oxide(s) fed to the hydrogenation unit is 1:2 to 100:1. The hydrogenation product stream is separated into a liquid stream containing ethanol, methanol, unreacted methyl acetate, water and ethyl acetate, and a gaseous stream containing unreacted hydrogen, carbon monoxide and carbon dioxide, and a portion of the gaseous stream is recycled to the hydrogenation unit.
Abstract:
Process for the production of ethanol from acetic acid and hydrogen, said process comprising: reacting in an esterification reaction vessel methanol with acetic acid in the presence of an esterification catalyst and an entrainer to form a product comprising entrainer, methyl acetate and water, and in a distillation column, recovering from the product an overhead product fraction comprising methyl acetate, methanol and water, feeding the overhead product fraction, together with hydrogen, into a hydrogenation unit containing a copper based hydrogenation catalyst, to produce a hydrogenation product stream comprising ethanol, methanol, unreacted methyl acetate, unreacted hydrogen, ethyl acetate and water, cooling the hydrogenation product stream; separating the cooled hydrogenation product stream into a liquid phase which comprises the majority of the methanol, ethanol, methyl acetate, ethyl acetate and water, and a gaseous phase which comprises the majority of the unreacted hydrogen; recycling at least part of the gaseous phase to the hydrogenation unit; separating a lower boiling product stream comprising methanol, methyl acetate and ethyl acetate, and a higher boiling product stream comprising ethanol, water, from the liquid phase; recycling at least part of the lower boiling product stream to the esterification reaction vessel; and, optionally removing water from the higher boiling product stream.
Abstract:
A process for the preparation of en alkene from an oxygenate comprising contacting a reactant feedstream comprising at least one oxygenate reactant and water with a supported heteropolyacid catalyst at a temperature of at least 170° C., wherein the process is initiated using a start-up procedure comprising the following steps: (i) heating the supported heteropolyacid catalyst to a temperature of at least 220° C.; (ii) maintaining the heat-heated supported heteropolyacid catalyst of step (i) at a temperature of at least 220° C. for a time sufficient to remove bound water from the heteropolyacid component of the supported heteropolyacid catalyst; and (iii) whilst maintaining the supported heteropolyacid catalyst of step (ii) at a temperature of at least 220° C., contacting the supported heteropolyacid catalyst with the reactant feedstream having a temperature of at least 220° C.
Abstract:
The present disclosure relates generally to processes for initiating Fischer-Tropsch synthesis. In particular, the application concerns a process for the initiation of Fischer-Tropsch synthesis, the process comprising: (i) providing the reaction zone with a temperature of no more than 140° C.; then (ii) purging the reaction zone with a purge gas comprising N2 at a pressure in the range of 2 barg to 10 barg; then (iii) contacting the catalyst in the reaction zone with a gaseous reaction mixture comprising H2 and CO in a ratio of between 1:1 and 3:1 at a pressure of no more than 20 barg and at a temperature of no more than 140° C.; then (iv) heating the reaction zone to a temperature of at least 200° C.; and (v) pressurizing the reaction zone to a pressure in the range of 30 barg and 45 barg.
Abstract:
The present disclosure relates generally to titania-supported Fischer-Tropsch catalysts incorporating manganese titanate, methods of making and use thereof. In one aspect, the present disclosure provides a titania-supported Fischer-Tropsch catalyst precursor comprising a titania support, and disposed on the titania support, manganese in the range of 1 wt % to 20 wt %, calculated as manganese (0); wherein at least 10 at % of the manganese is in the form of MnTiO3.
Abstract:
A process for the preparation of a composition comprising oxygenates and hydrocarbons by means of a Fischer-Tropsch synthesis reaction, said process comprising contacting a mixture of hydrogen, carbon monoxide, and carbon dioxide gases with a supported Co—Mn Fischer-Tropsch synthesis catalyst, wherein the supported synthesis catalyst comprises at least 2.5 wt % of manganese, on an elemental basis, based on the total weight of the supported synthesis catalyst; the weight ratio of manganese to cobalt, on an elemental basis, is 0.2 or greater; and, wherein carbon dioxide is present in the Fischer-Tropsch synthesis reaction is at least 5% v/v.
Abstract:
A process for converting a mixture of hydrogen and carbon monoxide gases to a composition comprising alcohols and liquid hydrocarbons by means of a Fischer-Tropsch synthesis reaction, said process comprising contacting a mixture of hydrogen and carbon monoxide gases, preferably in the form of synthesis gas mixture, with a supported Co—Mn Fischer-Tropsch synthesis catalyst, wherein: the support material of the supported Co—Mn Fischer-Tropsch synthesis catalyst comprises a material selected from titania, zinc oxide, zirconia, and ceria; the supported synthesis catalyst comprises at least 2.5 wt % of manganese, on an elemental basis, based on the total weight of the supported synthesis catalyst; the weight ratio of manganese to cobalt, on an elemental basis, is 0.2 or greater; the molar ratio of hydrogen to carbon monoxide is at least 1; and, the Fischer-Tropsch synthesis reaction is conducted at a pressure in the range of from 1.0 to 10.0 MPa absolute.
Abstract:
The present disclosure relates generally to processes for the Fischer-Tropsch production of hydrocarbons from methane. In particular, the disclosure provides for a process for the production of hydrocarbons and/or oxygenates, the process comprising: reforming a reforming feed comprising methane with water and/or oxygen to produce a reforming product stream comprising carbon monoxide and hydrogen; and contacting a hydrocarbon synthesis mixture comprising hydrogen and carbon monoxide with a Fischer-Tropsch hydrocarbon synthesis catalyst, wherein the hydrocarbon synthesis mixture comprises at least a portion of the reforming product stream to produce a hydrocarbon product stream with a selectivity for C5+ hydrocarbons of at least 50%, and/or a selectivity for oxygenates of at least 20%.
Abstract:
The present invention provides a process for the hydrogenation of polyunsaturated hydrocarbon compounds, in particular di-olefins and alkynes, more particularly di-olefins, said process comprising contacting a feed comprising one or more polyunsaturated hydrocarbon compounds with a catalyst comprising copper and carbon in the presence of hydrogen, preferably wherein the catalyst is a copper catalyst on a carbon-containing support. The present invention also provides a process for producing a copper catalyst on a carbon-containing support and the use of a copper catalyst on a carbon-containing support to increase the selectivity towards di-olefin hydrogenation over mono-olefin hydrogenation in a process for hydrogenation of one or more di-olefins.