Abstract:
An isolation technique is provided for improving the overall planarity of trench isolation regions relative to adjacent silicon mesas. The isolation process results in a spaced plurality of field dielectric having an upper surface substantially coplanar with each other and with adjacent silicon mesa upper surfaces. The isolation process is thereby a planarization process used with the shallow trench technique, wherein etch-enhancing ions are forwarded into the fill dielectric at upper elevational regions of that dielectric. When subjected to a subsequent etchant, the dopants cause the higher elevational regions to be removed at a faster rate than the lower elevational regions. Thus, selective placement of dopants and etch removal pre-conditions the fill dielectric upper surface to a more planar surface globally across the entire wafer. After etch removal predominantly at the higher elevational regions, the remaining fill dielectric upper surface is removed to a level commensurate with the upper surface of silicon mesas thereby producing separate field dielectrics interposed between silicon mesas. The field dielectrics, regardless of their lateral area, each have a substantially planar upper surface at or slightly below the adjoining silicon mesas. By producing planar field dielectric upper surfaces, various problems of non-planarity are removed from the thin films which are thereafter formed on the field dielectrics or between the field dielectrics and silicon mesas.
Abstract:
A method of inspecting a lens (16) includes projecting a first amount of radiation through a first test pattern (42, 44) and the lens to provide a first lens error associated with a first heating of the lens, projecting a second amount of radiation through a second test pattern (52, 54) and the lens to provide a second lens error associated with a second heating of the lens, and using the first and second lens errors to provide image displacement data that varies as a function of heating the lens. In this manner, corrections can be made for localized lens heating that is unique to a given reticle. The method is well-suited for photolithographic systems such as step and repeat systems.
Abstract:
An asymmetrical IGFET including a lightly and heavily doped drain regions and an ultra-heavily doped source region is disclosed. Preferably, the lightly doped drain region and ultra-heavily doped source region provide channel junctions. A method of making the IGFET includes providing a semiconductor substrate, forming a gate with first and second opposing sidewalls over the substrate, applying a first ion implantation to implant lightly doped source and drain regions into the substrate, applying a second ion implantation to convert substantially all of the lightly doped source region into a heavily doped source region without doping the lightly doped drain region, forming a drain-side spacer adjacent to the second sidewall, and applying a third ion implantation to convert the heavily doped source region into an ultra-heavily doped source region and to convert a portion of the lightly doped drain region outside the drain-side spacer into a heavily doped drain region without doping a portion of the lightly doped drain region beneath the drain-side spacer. Advantageously, the IGFET has low source-drain series resistance and reduces hot carrier effects.
Abstract:
A broadband pyrometer is used for sensing temperature of a semiconductor wafer in an RTA system in association with a monochromator to cancel the backside characteristics of the semiconductor wafer. A rapid thermal anneal (RTA) system includes a rapid thermal anneal (RTA) chamber, a heating lamp arranged in the vicinity of the RTA chamber for heating interior to the RTA chamber, a broadband pyrometer disposed in the vicinity of the RTA chamber and directed to measure interior to the RTA chamber, and a grating monochromator connected to the broadband pyrometer.
Abstract:
A multilevel interconnect structure (10) is provided. The multilevel interconnect structure includes at least three levels of interconnect (conductors) formed according to one exemplary embodiment. Two of the three levels (12) of conductors are staggered from each other (16) in separate vertical and horizontal planes. A third conductor (16) is advantageously spaced a lateral distance between at least a portion of two second conductors (26). The third conductor is also placed in an elevational level below or possibly above the second conductor so as to reduce the capacitive coupling therebetween. By staggering the second and third conductors, high density interconnect can be achieved with minimal propagation delay and cross coupling.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors (14, 16), wherein conductors (14) on one level are staggered with respect to conductors (11) on another level. Accordingly, a space (32, 34) between conductors on one level is directly above or directly below a conductor within another level. The staggered interconnect lines are advantageously used in densely spaced regions to reduce the interlevel and intralevel capacitance. Furthermore, an interlevel and an intralevel dielectric structure includes optimally placed low K dielectrics (24) which exist in critical spaced areas to minimize capacitive coupling and propagation delay problems. The low K dielectric, according to one embodiment, includes a capping dielectric which is used to prevent corrosion on adjacent metallic conductors, and serves as an etch stop when conductors are patterned. The capping dielectric further minimizes the overal intrinsic stress of the resulting intralevel and interlevel dielectric structure.
Abstract:
A multilevel interconnect structure is provided. The multilevel interconnect structure includes two, three or more levels of conductors formed according to at least two exemplary embodiments. According to one embodiment, the contact structure which links conductors (12) on one level to an underlying level is formed by a single via etch step followed by a fill step separate from a fill step used in filling the via. In this embodiment, the via (24) is filled with a conductive material (30) which forms a plug separate from the material (14) used in forming the interconnect. In another exemplary embodiment, the step used in filling the via can be the same as that used in forming the interconnect. In either instance, a via is formed through a first dielectric (22) to underlying conductors. A second dielectric (36) is patterned upon the first dielectric and serves to laterally bound the fill material used in producing the overlying interconnect. Regardless of the process sequence chosen, the interlevel dielectric structure (36) is left substantially planar in readiness for subsequent interconnect levels dielectrically deposited thereon.
Abstract:
A low permittivity interlevel structure comprising a dielectric formed on the topography of a semiconductor substrate. The dielectric comprises a lower region proximal to the semiconductor substrate, an intermediate region comprised of an oxide into which fluorine is incorporated in an atomic concentration of approximately four to ten percent, and an upper region. A method of forming the dielectric structure includes forming a first interconnect level on a substrate. A first dielectric layer, preferably a CVD oxide, is formed on the topography defined by the first interconnect and the substrate. A second dielectric layer, having a dielectric constant lower than the first dielectric layer, is then formed on the first dielectric layer. A third dielectric layer is formed on the second dielectric layer. The second dielectric layer is preferably formed in a CVD chamber from a silane or TEOS source and a fluorinating material such as SiF4.
Abstract:
A local interconnect (LI) structure (112) is formed by forming a silicide layer (60, 50) in selected regions of a semiconductor structure then depositing an essentially uniform layer (110) of transition or refractory metal overlying the semiconductor structure. The metal local interconnect (112) is deposited without forming an intermediate insulating layer between the silicide (60, 50) and metal layers (110) to define contact openings or vias. In some embodiments, titanium is a suitable metal for formation of the local interconnect (112). Suitable selected regions (60) for silicide layer formation include, for example, silicided source/drain (S/D) regions and silicided gate contact regions (50). The silicided regions form uniform structures for electrical coupling to underlying doped regions that are parts of one or more semiconductor devices. In integrated circuits in which an etch-stop layer (100) is desired for the patterning of the metal film, a first optional insulating layer (100) is deposited prior to deposition of the metal film. In one example, the insulating layer is a silicon dioxide (oxide) layer that is typically less than 10 nm in thickness.
Abstract:
An asymmetrical IGFET including a lightly and heavily doped drain regions and an ultra-heavily doped source region is disclosed. Preferably, the lightly doped drain region and ultra-heavily doped source region provide channel junctions. A method of making the IGFET includes providing a semiconductor substrate, forming a gate with first and second opposing sidewalls over the substrate, applying a first ion implantation to implant lightly doped source and drain regions into the substrate, applying a second ion implantation to convert substantially all of the lightly doped source region into a heavily doped source region without doping the lightly doped drain region, forming a drain-side spacer adjacent to the second sidewall, and applying a third ion implantation to convert the heavily doped source region into an ultra-heavily doped source region and to convert a portion of the lightly doped drain region outside the drain-side spacer into a heavily doped drain region without doping a portion of the lightly doped drain region beneath the drain-side spacer. Advantageously, the IGFET has low source-drain series resistance and reduces hot carrier effects.