Abstract:
A crack stop (28) for low K dielectric materials of an integrated circuit (IC) formed on an IC chip using metal interconnects which do not form a self-passivating oxide layer, such as copper or silver interconnects, in a low-K dielectric material to prevent damage to the active area of the IC chip caused by chipping and cracking formed along peripheral edges of the IC chip during a dicing operation. A moisture barrier or edge seal (12) is formed as a metal stack positioned along the outer peripheral edges of the active area of the IC chip. The crack stop is formed by at least one trench or groove positioned outside of the moisture barrier/edge seal on the outer periphery of the IC chip.
Abstract:
A method for forming preferably Pb-lead C4 connections or capture pads with ball limiting metallization on an integrated circuit chip by using a damascene process and preferably Cu metallization in the chip and in the ball limiting metallization for compatibility. In two one embodiment, the capture pad is formed in the top insulating layer and it also serves as the final level of metallization in the chip.
Abstract:
PROBLEM TO BE SOLVED: To provide a semiconductor device in which a wire lead is not covered and a chip access face is insulated. SOLUTION: The semiconductor device has a conductive lead 25 which is positioned inside of a first insulating material 22 and a tip end of which is exposed. In this case, the first insulating material 22 is alternately provided between first and second insulated integrated circuit chips 10 and 16. The first insulating material 22 is etched to form a recess therein and thereafter, a second insulating material 34 is provided on an access face 30 of the first and second chips 10 and 16 and on an inside face of the recess. Next a tip end 25 of the wire lead is exposed by chemical-mechanical polishing or by a wet-etching/ developing process.
Abstract:
PROBLEM TO BE SOLVED: To provide a copper fuse of high laser absorption which minimizes laser energy required for erasing the fuse section of a conductor. SOLUTION: Metal wiring include a fuse segment, consisting of at least two kinds of metallic stacks. A material 24 of the metallic stack is a main conductor consisting of copper, and also the metal (that is, the conductor whose composition is mainly tungsten or titanium-tungsten) 26 of the upper layer has a prescribed thickness and optical properties which are selected so that the coupling between the lower metal 24 and the upper metal 26 gives high absorptive property to incident energy.
Abstract:
A method for forming preferably Pb-lead C4 connections or capture pads 37 with ball limiting metallization on an integrated circuit chip 30 by using a damascene process and preferably Cu metallization 32 in the chip 30 and in the ball limiting metallization for compatibility. In two one embodiment, the capture pad 52 is formed in the top insulating layer 51 and it also serves as the final level of metallization in the chip.
Abstract:
A system and method for eliminating undercut when forming a C4 solder bump for BLM (Ball Limiting Metallurgy) and improving the C4 pitch. In the process, a barrier layer metal stack (20') is deposited above a metal pad layer (19'). A top layer (22') of the barrier layer metals (e.g., Cu) is patterned by CMP with a bottom conductive layer (21 ') of the barrier metal stack (20') removed by etching. The diffusion barrier (40) and C4 solder bump (50) may be formed by electroless plating, in one embodiment, using a maskless technique, or by an electroplating techniques using a patterned mask. This allows the pitch of the C4 solder bumps to be reduced.
Abstract:
In a first aspect, a method comprises depositing a first metal containing layer (16) into a trench structure, which contacts a metalized area (12) of a semiconductor structure (10). The method further includes patterning at least one opening in a resist to the first metal containing layer (16). The opening should be in alignment with the trench structure. At least a pad metal containing layer (20) is formed within the at least one opening (preferably by electroplating processes). The resist (18) and the first metal layer (16) underlying the resist (18) are then etched (with the second metal layer (20) acting as a mask, in embodiments). The method includes flowing solder material (22) within the trench and on pad metal containing layer (20) after the etching process. The structure is a controlled collapse chip connection (C4) structure comprising at least one electroplated metal layer formed in a resist pattern to form at least one ball limiting metallurgical layer. The structure further includes an underlying metal layer devoid of undercuts.
Abstract:
A high laser absorption copper fuse can minimize the laser energy needed to delete the fuse portion of the conductor. Significantly, this type of fuse structure would allow for formation of copper fuses that can be deleted with appreciably less incident energy, mainly by increasing the absorption of the fuse link at the given incident laser energies. A metal wiring line contains a fuse link segment wherein the fuse link segment is composed of a stack of at least two metals. The underlayer material in the stack of metals is the primary electrical copper conductor, and the overlayer metal, also an electrical conductor, primarily tungsten or titanium-tungsten in composition, has predetermined thickness and optical properties chosen such that the combination of the overlayer metal with the underlayer metal provides for high absorption characteristics to incident infrared energy. Fabrication methods for providing overlaying material to the entire fuse link line, or to selective portions of the fuse link line are presented.
Abstract:
A high laser absorption copper fuse can minimize the laser energy needed to delete the fuse portion of the conductor. Significantly, this type of fuse structure would allow for formation of copper fuses that can be deleted with appreciably less incident energy, mainly by increasing the absorption of the fuse link at the given incident laser energies. A metal wiring line contains a fuse link segment wherein the fuse link segment is composed of a stack of at least two metals. The underlayer material in the stack of metals is the primary electrical copper conductor, and the overlayer metal, also an electrical conductor, primarily tungsten or titanium-tungsten in composition, has predetermined thickness and optical properties chosen such that the combination of the overlayer metal with the underlayer metal provides for high absorption characteristics to incident infrared energy. Fabrication methods for providing overlaying material to the entire fuse link line, or to selective portions of the fuse link line are presented.
Abstract:
The present invention relates to a method for fabricating a semiconductor device with a last level copper-to-C4 connection that is essentially free of aluminum. Specifically, the last level copper-to-C4 connection comprises an interfacial cap structure (30) containing CoWP, NiMoP, NiMoB, NiReP, NiWP, and combinations thereof. Preferably, the interfacial cap structure comprises at least one CoWP layer. Such a CoWP layer can be readily formed over a last level copper interconnect (22) by a selective electroless plating process.