Abstract:
A process is described for forming a common input-output (I/O) site that is suitable for both wire-bond and solder bump flip chip connections, such as controlled-collapse chip connections (C4). The present invention is particularly suited to semiconductor chips that use copper as the interconnection material, in which the soft dielectrics used in manufacturing such chips are susceptible to damage due to bonding forces. The present invention reduces the risk of damage by providing site having a noble metal on the top surface of the pad, while providing a diffusion barrier to maintain the high conductivity of the metal interconnects. Process steps for forming an I/O site within a substrate are reduced by providing a method for selectively depositing metal layers in a feature formed in the substrate. Since the I/O sites of the present invention may be used for either wire-bond or solder bump connections, this provides increased flexibility for chip interconnection options, while also reducing process costs.
Abstract:
A method of fabricating micro-electromechanical switches (MEMS) integrated with conventional semiconductor interconnect levels, using compatible processes and materials is described. The method is based upon fabricating a capacitive switch that is easily modified to produce various configurations for contact switching and any number of metal-dielectric-metal switches. The process starts with a copper damascene interconnect layer, made of metal conductors inlaid in a dielectric. All or portions of the copper interconnects are recessed to a degree sufficient to provide a capacitive air gap when the switch is in the closed state, as well as provide space for a protective layer of, e.g., Ta/TaN. The metal structures defined within the area specified for the switch act as actuator electrodes to pull down the movable beam and provide one or more paths for the switched signal to traverse. The advantage of an air gap is that air is not subject to charge storage or trapping that can cause reliability and voltage drift problems. Instead of recessing the electrodes to provide a gap, one may just add dielectric on or around the electrode. The next layer is another dielectric layer which is deposited to the desired thickness of the gap formed between the lower electrodes and the moveable beam that forms the switching device. Vias are fabricated through this dielectric to provide connections between the metal interconnect layer and the next metal layer which will also contain the switchable beam. The via layer is then patterned and etched to provide a cavity area which contains the lower activation electrodes as well as the signal paths. The cavity is then back-filled with a sacrificial release material. This release material is then planarized with the top of the dielectric, thereby providing a planar surface upon which the beam layer is constructed.
Abstract:
A method for forming preferably Pb-lead C4 connections or capture pads with ball limiting metallization on an integrated circuit chip by using a damascene process and preferably Cu metallization in the chip and in the ball limiting metallization for compatibility. In two one embodiment, the capture pad is formed in the top insulating layer and it also serves as the final level of metallization in the chip.
Abstract:
A three-dimensional package consisting of a plurality of folded integrated circuit chips ( 100, 110, 120 ) is described wherein at least one chip provides interconnect pathways for electrical connection to additional chips of the stack, and at least one chip ( 130 ) is provided with additional interconnect wiring to a substrate ( 500 ), package or printed circuit board. Further described, is a method of providing a flexible arrangement of interconnected chips that are folded over into a three-dimensional arrangements to consume less aerial space when mounted on a substrate, second-level package or printed circuit board.
Abstract:
Defects on the edge of copper interconnects for back end of the line semiconductor devices are alleviated by an interconnect that comprises an impure copper seed layer (440). The impure copper seed layer (440) covers a barrier layer (230), which covers an insulating layer (115) that has an opening. Electroplated copper fills the opening in the insulating layer (115). Through a chemical mechanical polish, the barrier layer (230), the impure copper seed layer (440) derived from an electroplated copper bath, and the electroplated copper are planarized to the insulating layer (115).
Abstract:
A microelectronic assembly and method of forming a through hole extending through a first and second wafer are provided. The first and second wafer have confronting faces and metallic features at the faces which are joined together to assemble the wafers. A hole can be etched through the first wafer until a gap is exposed between the confronting faces. The hole can have a first wall and a second wall sloping inwardly from the first wall to an opening through which the gap is exposed. Material of the first or second wafers exposed within the hole can then be sputtered creating a wall between the confronting faces. The hole can be etched so as to extend the first wall through the first wafer, such that the wall of the hole extends continuously from the first wafer into the second wafer. An electrically conductive through silicon via can then be formed.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for producing fine pitch electric conduction pads for flip chip bonding (also referred to as bumps). SOLUTION: Solder bumps which connect an electron device with a substrate or another structure are formed, by plating copper pins of high aspect ratio on a supporting structure, enclosing the pins into barrier materials, plating over the barrier materials with solders, and then, reflowing the solders. This electric structure includes electrical connection members fitted so as to connect with another electric structure. The structure comprises a set of contacts in the electric structure, at least one interface layer attaching to the set of contacts, a set of pads which are disposed on the set of contacts and include the interface layer, a set of electric conduction pins directly attaching to the pads, barrier layers attaching to all exposure surfaces of the set of the pins, and solder layers which enclose the barrier layers. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a semiconductor torsional micro-electromechanical (MEM) switch which has a control electrode being almost perpendicular to a switching electrode, applies an electrical separation between the control signal and a switch signal, is equipped with a plurality of control parts for opening/closing switches, and whole switching area arranged in various multiple-pole, multiple-throw is remarkably reduced. SOLUTION: The switch is equipped with a conductive movable control electrode 50 and an insulated semiconductor torsion beam 60 attached to the movable control electrode, the insulated torsion beam and the movable control electrode being parallel to each other, and a movable contact 20 attached to the insulated torsion beam, wherein the combination of the insulated torsion beam and the control electrode is perpendicular to the movable contact. The torsional MEM switch has the control electrodes almost perpendicular to the switching electrodes. The MEM switch has a plurality of control parts to activate the device to form a single-pole, single-throw switch or a multiple-pole, multiple-throw switch. The manufacturing method of the torsional MEM switch is completely compatible with the CMOS manufacturing process. COPYRIGHT: (C)2004,JPO
Abstract:
A method of forming alignment marks in three dimensional (3D) structures and corresponding structures are disclosed. The method includes forming apertures (126) in a first surface of a first semiconductor substrate; joining the first surface of the first semiconductor substrate to a first surface of a second semiconductor substrate; thinning the first semiconductor on a second surface of the first semiconductor substrate to provide optical contrast between the apertures and the first semiconductor substrate (116); and aligning a feature on the second surface of the first semiconductor substrate using the apertures as at least one alignment mark.
Abstract:
A temporary substrate (901) having an array of first solder pads (192) is bonded to the front side of a first substrate (101) by reflowing an array of first solder balls (250). The first substrate (101) is thinned by removing the back side, and an array of second solder pads (142) is formed on the back side surface of the first substrate (101). The assembly of the first substrate (101) and the temporary substrate (901) is diced to form a plurality of stacks, each including an assembly of a first semiconductor chip (100) and a handle portion (900). A second semiconductor chip (200) is bonded to an assembly through an array of the second solder balls (150). The handle portion (900) is removed from each assembly by reflowing the array of the first solder balls (250), while the array of the second solder balls (150) does not refiow. The assembly is subsequently mounted on a packaging substrate (300) employing the array of the first solder balls (250).