Abstract:
The process comprises the steps of forming, in a wafer (200) of monocrystalline silicon, first trenches extending between portions of the wafer; etching the substrate (90) to remove the silicon around the first trenches and forming cavities (121) in the substrate (90); covering the walls of the cavities with an epitaxial growth inhibiting layer; growing a monocrystalline epitaxial layer (126) on top of the substrate (90) and the cavities so as to obtain a monocrystalline wafer embedding buried cavities completely surrounded by silicon; forming second trenches (144) extending in the epitaxial layer (126) as far as the cavities; removing the epitaxial growth inhibiting layer; oxidizing the cavities, forming at least one continuous region (127) of buried oxide; depositing a polysilicon layer on the entire surface of the wafer and inside the second trenches (144); removing the polysilicon layer on the surface, leaving filling regions (148) inside the second trenches (144); oxidizing, on the top, portions of said filling regions so as to form field oxide regions (150).
Abstract:
The subject of the present invention is a method of forming isotropic recesses in a silicon "wafer". In particular, the present invention relates to a method for isotropic etching of a silicon wafer, comprising the steps of:
providing a silicon wafer having a protective mask of silicon nitride, putting the silicon wafer into contact with gaseous hydrogen chloride.
Abstract:
The method includes the steps of: on a wafer (1) of monocrystalline semiconductor material, forming a hard mask (9') of an oxidation-resistant material, defining first protective regions (7) covering first portions (21) of the wafer (1); and forming first trenches (10'') in the wafer (1). The first trenches are formed by two etching steps: firstly, the portions (8'') of the wafer (1) not covered by the hard mask (9') are isotropically etched, such as to remove the semiconductor material not only from the portions without a mask, but also partially below the first protective regions (7); then anisotropic etching is carried out. After forming second protective regions (30) incorporating the first protective regions (7), final trenches (16) are formed, and the semiconductor material of wafer (1) is oxidised, except for the portions (21) which are covered by the second protective regions (30), in order to form a continuous oxide region (22); after removal of the second protective regions (30), a monocrystalline layer (23) is grown epitaxially from the non-oxidised portions (21).
Abstract:
The process comprises the steps of forming, on a monocrystalline-silicon body (11), an etching-aid region (13) of polycrystalline silicon; forming, on the etching-aid region (13), a nucleus region (17) of polycrystalline silicon, surrounded by a protective structure (26) having an opening (22') extending as far as the etching-aid region (13); TMAH-etching the etching-aid region (13) and the monocrystalline body (11), forming a tub shaped cavity (30); removing the top layer (19) of the protective structure (26); and growing an epitaxial layer (33) on the monocrystalline body (11) and the nucleus region (17). The epitaxial layer, of monocrystalline type (33a) on the monocrystalline body (11) and of polycrystalline type (33b) on the nucleus region (17), closes upwardly the etching opening (22'), and the cavity (30) is thus completely embedded in the resulting wafer (34).
Abstract:
The method comprises the following steps: selective anisotropic etching to form, in the substrate (2'), trenches (16) which extend to a predetermined depth from a major surface of the substrate (2') and between which portions (18) of the substrate (2') are defined, selective isotropic etching to enlarge the trenches (16), starting a predetermined distance from the major surface, thus reducing the thicknesses of the portions (18') of the substrate between adjacent trenches (16), selective oxidation to convert the portions (18') of reduced thickness of the substrate (2') into silicon dioxide (22) and to fill the trenches (16) with silicon dioxide, starting substantially from the said predetermined distance, and epitaxial growth of a silicon layer on the major surface of the substrate (2'). The method permits great freedom in the selection of the dimensional ratios between the trenches and the pillars and thus enables the necessary crystallographic quality of the epitaxial layer to be achieved, ensuring a continuous buried oxide layer.