Abstract:
A frame 100 containing aperture(s) 102, 103, 104 is positioned on and joined to a permanent substrate 206a or temporary substrate 206b. Electrical component(s) 202, 203, 204 are placed into respective aperture(s) 102, 103, 104 with the leads 504, 1002 of the component(s) 202, 203, 204 positioned on and attached to the permanent substrate 206a or the temporary substrate 206b. Then an encapsulant 402, electrically insulating, but preferably thermally conductive, envelops the component(s) 102, 103, 104. At this point, temporary substrate 206b may be removed exposing component leads 1002. Or, if component(s) 102, 103, 104 are mounted on permanent substrate 206a, vias 502 extend from the surface of substrate 206a to leads 504. With leads 504, 1002 exposed, the completed subassembly 500, 1000 may be incorporated into various forms of reverse-interconnection process (RIP) assemblies as detailed in related applications.
Abstract:
An electronic wiping torsional connector for use in connecting to mating contacts on an insulating base. The connector includes a plurality of contacts 1-10, each having a contact area 93 adapted for wiping contact to a pad, an anchor area 92, and flattened, ribbon-like connector for receiving a wiping contact. Contacts 1-10 twist against an anchor 92 when the insulating base is inserted into the connector to provide the wiping contact.
Abstract:
A method (10) for manufacturing a monolithic molded electronic assembly (12). A mold (14) having first and second mold potions (14a-b) that mate to form an interior chamber (16) is provided. The mold has an injection port (22) and channel (24) connecting into the chamber. Electronic parts (30) having electronic contacts (32) are populated onto the second mold portion, to be substantially contained in the chamber. The mold potions are mated together and a liquid insulating molding material (36) is injected through the injection port channel to fill the chamber. The molding material is hardened to a solid, thereby embedding the electronic parts in the molding material as a monolithic sub-assembly (40). The monolithic sub-assembly is removed from the mold and one or more solderless conductive circuits (50) are applied to the electronic contacts of the electronic parts, thereby providing the electronic assembly.
Abstract:
An interconnection structure suitable for use as an IC package, probe head or other electrical termination of high density where uninterrupted controlled impedance is desired is described.
Abstract:
The present invention provides an electronic assembly 400 and a method for its manufacture 800, 900, 1000 1200, 1400, 1500, 1700. The assembly 400 uses no solder. Components 406, or component packages 402, 802, 804, 806 with I/O leads 412 are placed 800 onto a planar substrate 808. The assembly is encapsulated 900 with electrically insulating material 908 with vias 420, 1002 formed or drilled 1000 through the substrate 808 to the components' leads 412. Then the assembly is plated 1200 and the encapsulation and drilling process 1500 repeated to build up desired layers 422, 1502, 1702.
Abstract:
An electrical connector. An electrical connector comprising a connector body having a first channel and a first conductive element extending through the first channel in a first tip section. The first tip section having a first moment arm that, when forced in contact with a first conductive surface, twists the first conductive element to produce a torsion force. The torsion force holds the first tip section in contact with the first conductive surface.
Abstract:
An electrical interconnection device for establishing redundant contacts between the ends of two conductive elements to be mated, creating a electrical interconnection without capacitive stubs.
Abstract:
A method and apparatus for constructing a packaged integrated circuit stack 40 having at least two packaged integrated circuits 44 and 45 with an interposer 42 between the packaged integrated circuits 44 and 45. Interposer 42 is provided with apertures 47 which allow adhesive 50 to flow through interposer 42 to bond packaged integrated circuits 44 and 45 together with interposer 42. Alternate embodiments provide holes 54 to allow passage of leads 56 through interposer 42 to a substrate 60 through additional connections 48. The method describes the construction of the stack.
Abstract:
Integrated circuit chips have top and bottom surfaces. The bottom surfaces comprise a plurality of IC die terminals in flip-chip assembly with fine-pitch terminals formed on the top surface of corresponding interconnection substrate. Each IC chip includes one or more through-silicon vias and/or edge wrap connectors that extend to the top surface, terminating in IC die terminals. Flexible connectors are coupled between the IC die terminals on the top surfaces of corresponding first and second integrated circuit chips. The flexible connectors are preferably controlled impedance, and may include differential pairs, including twisted pairs, coaxial pairs, and broadside pairs. Conductive vias within the interconnection substrates couple the fine-pitch terminals to corresponding next-level terminals on the bottom surface of the respective interconnection substrates. The next level terminals of the interconnection substrates are interconnected with terminals of a printed circuit board.
Abstract:
Electrical components 402, 504, 506 are placed on a carrier 508. Then the components are encapsulated in an electrically insulating material 404. The carrier 508 is removed and the leads 414 of the encapsulated components are registered to intermediate connectors 412 in a central bonding, or joining, material 406 and to respective leads 410 of a printed circuit board 408. The components, central bonding material, and printed circuit board are then joined and interconnected.