Abstract:
A gas-agitated multiphase reactor system that is effective for enabling maximum reactor productivity or minimizing reactor volume comprising at least two stages with or without recycle, wherein inlet gas superficial velocity is at least 20 cm/sec at Fischer-Tropsch synthesis, yielding a total syngas conversion of greater than about 90%, while syngas conversion in each reactor is less than 60%. More specifically, the total reactor volume is held to a minimum such that minimum reactor volume is less than 0.02 cubic meters total reactor volume/(kg C5null/hr production).
Abstract:
An apparatus and method is disclosed for producing hydrocarbons according to the Fischer-Tropsch process. The apparatus comprises a catalytic distillation reactor where reactants are fed into the catalytic distillation reactor to undergo catalytic reaction to form hydrocarbons. Physical separation of the unreacted materials and products occurs simultaneously in the catalytic distillation reactor. The catalytic distillation reactor is divided into reaction chambers so as to optimize control of the reaction and the distribution of hydrocarbon products. A monolith, such as a foam monolith or a honeycomb monolith, preferably a honeycomb monolith, is disposed with said reaction chamber serves both as catalyst support and as distillation packing material. A honeycomb monolith preferably includes channels having an axis disposed at a nonzero angle with respect to the axis of a reaction chamber containing the honeycomb monolith. External heat exchangers are provided for the recovery of the heat generated in the reaction.
Abstract:
A method a making a catalyst, preferably a Fischer-Tropsch catalyst, includes the use of a surfactant. The surfactant is preferably a non-ionic surfactant, or alternatively, a cationic surfactant. The catalyst includes support material and catalyst material. The catalyst material preferably includes at least one Fischer-Tropsch metal, more preferably cobalt. The surfactant is preferably added to a solution containing a catalyst material in an amount sufficient to improve a measure of the activity of a catalyst containing the catalyst material, such as the CO conversion, the methane selectivity, the C5null productivity, or catalyst life. A method for producing hydrocarbons includes contacting a catalyst made as described above with hydrogen and carbon monoxide.
Abstract:
Mixed metal carbide catalysts that are active for catalyzing the net partial oxidation of methane to CO and H2 are disclosed, along with their method of making. The preferred catalysts of the invention comprise a mixture of at least two carbided metals that are prepared by the reaction of the metal oxides, alkoxides or nitrates with a hydrocarbon of the formula CnH2nnull2 wherein n is an integer from 1 to 4. Optionally, the catalysts include an additional promoter and/or a catalyst support. Preferred catalysts are at least 50 wt % molybdenum, tungsten or chromium, and also contain a second metal selected from the group consisting of molybdenum, tungsten, vanadium, chromium, iron, niobium, tantalum, rhenium, cobalt, copper, tin and bismuth.
Abstract:
An apparatus and method is disclosed for producing alcohols, particularly methanol, according to an alcohol synthesis process. The apparatus comprises a catalytic distillation reactor where reactants are fed into the catalytic distillation reactor to undergo catalytic reaction to form methanol. Methanol production beyond the thermodynamic limit is achieved in the apparatus through use of multiple distillation stages, preferably at least three.
Abstract:
A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention, the catalyst used in the process includes at least a Fischer-Tropsch metal and boron. The Fischer-Tropsch metal preferably includes cobalt and optionally ruthenium or platinum. The catalyst may also comprise a support material selected from the group including silica, titania, titania/alumina, zirconia, alumina, aluminum fluoride, and fluorided aluminas.
Abstract:
The present invention presents an iron-based Fischer-Tropsch catalyst having a low water-gas shift activity and high selectivity and productivity toward a hydrocarbon wax wherein said catalyst comprises iron; silver; sodium, lithium, potassium, rubidium and/or cesium; optionally, calcium, magnesium, boron, and/or aluminum; and a silica structural promoter. The present invention further presents a method of making a precipitated iron-based Fischer-Tropsch catalyst. The present invention still further presents a process for producing hydrocarbons using the iron-based, precipitated Fischer-Tropsch catalyst of the present invention.
Abstract:
A porous catalyst support having an increased average pore size is produced from a mixed metal oxide material. In accordance with one embodiment, a method for preparing a mixed metal oxide material includes providing a mixed metal oxide precursor containing at least two metals, calcining the mixed metal oxide precursor at a temperature sufficient to form a thermally and mechanically stable mixed metal oxide material, and leaching the mixed metal oxide material in a leach solution with a constituent that dissolves one metal oxide. Preferably, the calcination temperature is approximately between 300null C. and 1300null C. The leaching constituent may be chosen from the group including acidic solutions of HCl, HNO3, H2SO4, H3PO3, and their combinations, or basic solutions of NH3, NaOH, KOH, and their combinations.
Abstract translation:具有增加的平均孔径的多孔催化剂载体由混合金属氧化物材料制成。 根据一个实施方案,制备混合金属氧化物材料的方法包括提供含有至少两种金属的混合金属氧化物前体,在足以形成热和机械稳定的混合金属氧化物材料的温度下煅烧所述混合金属氧化物前体, 并且将所述混合金属氧化物材料浸出在溶解有一种金属氧化物的成分的浸出溶液中。 优选地,煅烧温度约为300℃至1300℃。浸出组分可以选自HCl,HNO 3,H 2 SO 4,H 3 PO 3及其组合的酸性溶液或NH 3,NaOH, KOH及其组合。
Abstract:
A process is presented for separating and removing acid gases or base gases from an acid feed gas or a base feed gas, respectively, by use of a gas permeable membrane and caustic or acidic solution. In particular, the process utilizes a caustic or an acidic solution, separated from the base feed gas or acid feed gas by a gas permeable membrane, to react with the base gases, such as, for example, ammonia (NH3), or acid gases, such as, for example, hydrogen cyanide (HCN), hydrogen sulfide (H2S), carbon dioxide (CO2), carbon oxysulfide (COS) and oxides of nitrogen (NOx), to form salts, thereby facilitating the removal of said base gas or said acid gas from the base feed gas or acid feed gas, respectively. In another aspect of the present invention is presented an apparatus for treating a feed gas containing an acid or a base gas wherein the apparatus comprises a feed gas passage; a treatment solution container containing a treatment solution; and a gas permeable membrane.
Abstract:
Catalysts and methods useful for the production of olefins from alkanes via oxidative dehydrogenation (ODH) are disclosed. The ODH catalysts are comprised of a Group VIII promoter metal present at trace levels. The Group VIII promoter metal is preferably platinum, palladium or a combination thereof and is preferably present at a promoter metal loading of between about 0.005 and about 0.1 weight percent. Optionally, the ODH catalysts include a base metal, metal oxide, or combination thereof. The optional base metal is selected from the group consisting of Group IB-IIB metals, Group IVB-VIIB metals, Group IIA-VA metals, scandium, yttrium, actinium, iron, cobalt, nickel, their oxides, and combinations thereof. The base metal is more preferably selected from the group consisting copper, tin, chromium, gold, manganese and their respective oxides and any combinations thereof. The base metal loading is preferably between about 0.5 and about 10 weight percent. Optionally, the promoter metal can be supported on a refractory material. The refractory support is preferably comprised of a material selected from group consisting of zirconia, stabilized zirconias, alumina, stabilized aluminas, and combinations thereof.