Abstract:
Metal MEMS structures are fabricated from metal substrates, preferably titanium, utilizing micromachining processes with a new deep etching procedure to provide released microelectromechanical devices. The deep etch procedure includes metal anisotropic reactive ion etching utilizing repetitive alternating steps of etching and side wall protection. Variations in the timing of the etching and protecting steps produces walls of different roughness and taper. The metal wafers can be macomachined before forming the MEMS structures, and the resulting wafers can be stacked and bonded in packages.
Abstract:
A two-step method of releasing microelectromechanical devices from a substrate is disclosed. The first step comprises isotropically etching a silicon oxide layer sandwiched between two silicon-containing layers with a gaseous hydrogen fluoride-water mixture, the overlying silicon layer to be separated from the underlying silicon layer or substrate for a time sufficient to form an opening but not to release the overlying layer, and the second step comprises adding a drying agent to substitute for moisture remaining in the opening and to dissolve away any residues in the opening that can cause stiction.
Abstract:
Es wird ein Verfahren zur Herstellung einer Apertur (10) in einem Halbleitermaterial (12) mit folgenden Schritten beschrieben: Bereitstellen eines Halbleiterwafers (14), beispielsweise eines (100)-orientierten Siliziumwafers mit einer Oberfläche (16) und einer Unterfläche (18), Erzeugen einer Vertiefung (20) mit einer Seitenwand (22) in der Oberfläche (16) des Halbleiterwafers (14) durch partielles Anätzen der Oberfläche (16), wobei die Vertiefung (20) einen der Unterfläche (18) zugewandten, geschlossenen Bodenbereich (24) bevorzugt mit insbesondere einer konvexen oder insbesondere einer konkaven Ecke oder Kante oder dergleichen Krümmung aufweist. Nach Aufbringen einer Oxidschicht (26) auf dem Halbleitermaterial (12) wenigstens im Bereich der Vertiefung (20) durch Oxidation des Halbleitermaterials (12), wobei die Oxidschicht (26) im Bodenbereich (24) bevorzugt eine Inhomogenität (28) aufweist, wird das Halbleitermaterial (14) an der Unterfläche (18) des Halbleiterwafers (14) selektiv bis zum Freilegen wenigstens der im Bodenbereich (24) befindlichen Oxidschicht (26) rückgeätzt. Anschliessend wird die freigelegte Oxidschicht (26) bis wenigstens zu deren Durchtrennung angeätzt. Weiterhin sind auch eine insbesondere nach diesem Verfahren hergestellte Apertur (10) in einem Halbleitermaterial (12) sowie verschiedene Verwendungen einer solchen Apertur (10) beschrieben.
Abstract:
An apparatus and method for gas-phase bromine trifluoride (BrF3) silicon isotropic room temperature etching system for both bulk and surface micromachining. The gas-phase BrF3 can be applied in a pulse mode and in a continuous flow mode. The etching rate in pulse mode is dependent on gas concentration, reaction pressure, pulse duration, pattern opening area and effective surface area.
Abstract:
The invention provides a single mask, low temperature reactive ion etching process for fabricating high aspect ratio, released single crystal microelectromechanical structures independent of crystal orientation. A dielectric mask (12) on a single-crystal substrate (154) is patterned to define isolating trenches. A protective conformal layer (28) is applied to the resultant structure. The conformal layer (28) on the floor of the trenches is removed and a second etch deepens the trench to expose the mesa walls which are removed during the release step by isotropic etching. A metal layer (44) is formed on the resultant structure providing opposed plates (156) and (158) of a capacitor. The cantilever beam (52) with the supporting end wall (152) extends the grid-like structure (150) into the protection of the deepened isolation trenches (54). A membrane can be added to the released structures to increase their weight for use in accelerometers, and polished for use as movable mirrors.
Abstract:
This invention relates to the field of silicon microphone technology, more specifically, to a method for fabricating a MEMS microphone using multi-cavity SOI wafer by Si-Si fusion bonding technology, which comprises a multi-cavity silicon backplate (1) and a monocrystalline silicon diaphragm (2), both are separated with a layer of silicon dioxide (9) to form the capacitor of the MEMS microphone. The monocrystalline silicon diaphragm (2) has advantages such as low residual stress and good uniformity, which increase the yield and sensitivity of MEMS silicon microphone; the diaphragm comprises tiny release-assistant holes, spring structures with anchors and bumps, which can quickly release the residual stress and reduce the probability of stiction between the backplate (1) and the silicon diaphragm (2). This structure will further improve yield and reliability of MEMS microphone. Therefore, this invention provides simple and reliable process for fabricating MEMS microphones with high sensitivity, good uniformity, excellent reliability and high yield.
Abstract:
A device comprises a silicon-on-insulator (SOI) substrate having first and second silicon layers with an insulator layer interposed between them. A structural layer, having a first conductivity type, is formed on the first silicon layer. A well region, having a second conductivity type opposite from the first conductivity type, is formed in the structural layer, and resistors are diffused in the well region. A metallization structure is formed over the well region and the resistors. A first cavity extends through the metallization structure overlying the well region and a second cavity extends through the second silicon layer, with the second cavity stopping at one of the first silicon layer and the insulator layer. The well region interposed between the first and second cavities defines a diaphragm of a pressure sensor. An integrated circuit and the pressure sensor can be fabricated concurrently on the SOI substrate using a CMOS fabrication process.
Abstract:
The invention relates to a MEMS sensor for metrologically sensing a measurement variable having improved resistance to overloading, which MEMS sensor comprises a plurality of layers (1, 3, 5), in particular silicon layers, arranged one on the other, the layers (1, 3, 5) of which MEMS sensor comprise at least one inner layer (5), which is arranged between a first layer (1) and a second layer (3), and in the inner layer (5) of which MEMS sensor at least one cut-out (7) extending through the inner layer (5) perpendicularly to the plane of the inner layer (5) is provided, which cut-out is adjoined on the outside at least in some segments by a region of the inner layer (5) forming a connecting element (9), which region is connected to the first layer (1) and the second layer (3), the MEMS sensor being distinguished in that a lateral surface (11) of the connecting element (9) bounding the cut-out (7) on the outside at least in some segments has, in an end region facing the first layer (1), a rounded shape that reduces the cross-sectional area of the cut-out (7) in the direction of the first layer (1) and, in an end region facing the second layer (3), a rounded shape that reduces the cross-sectional area of the cut-out (7) in the direction of the second layer (3).
Abstract:
A method of forming a multi-level component includes the step of forming at least one arrangement of micro trenches in a predetermined arrangement in a mask material by a lithography process. Another step involves applying one or more etching processes to a surface of a component upon which the mask is applied. The micro trenches have either first or second different aspect ratios. In the applying step, the component is etched by an aspect ratio dependent etch (ARDE) process so as to form an arrangement of micro trenches and micro pillars between adjacent micro trenches. Another step involves removing the arrangement of micro pillars from the component by a removal process. There is also a multi-level component made according to the above method with a first portion at a first level and a further portion of a further level different from the first level.