Abstract:
A method is provided for forming a capping layer for a semiconductor structure including a silicide-forming metal (2) overlying silicon (1). According to the invention, a layer of nitride (51) is formed overlying the semiconductor structure and in contact with the silicide-forming metal (2). This layer is formed by sputtering form a target in an ambient characterized by a nitrogen flow less than about 45 sccm. The layer is therefore deficient in nitrogen, so that formation of an oxynitride at a native oxide layer (11) on the silicon is avoided and diffusion between the silicon (1) and the metal (2) is not inhibited.
Abstract:
Electronic structure that has in-situ formed resistors consists of a first plurality of conductive elements formed in an insulating material layer, a plurality of electrically resistive vias formed on top and in electrical communication with at least one of the first plurality of conductive elements, and a second plurality of conductive elements formed on top of and in electrical communication with at least one of the plurality of electrically resistive vias. The structure may further be formed in a multi-level configuration such that multi-level resistors may be connected in-series to provide larger resistance values. The structure may be combined with a capacitor network to form RC circuits.
Abstract:
A structure and a method for reduction of soft error rates in integrated circuits. The structure including: a semiconductor substrate; and a stack of one or more wiring levels stacked from a lowermost wiring level to an uppermost wiring level, the lowermost wiring level nearer the semiconductor substrate than the uppermost wiring level; and an alpha particle blocking layer on a top surface of the uppermost wiring level of the one or more wiring levels, the blocking layer comprising metal wires and a dielectric material, the blocking layer having a combination of a thickness of the blocking layer and a volume percent of metal wires in the blocking layer sufficient to stop a predetermined percentage of alpha particles of a selected energy or less striking the blocking layer from penetrating into the stack of one or more wiring levels or the substrate.
Abstract:
A method of forming a dual self-aligned fully silicided gate in a CMOS device requiring only one lithography level, wherein the method comprises forming a first type semiconductor device (270) having a first well region (253) in a semiconductor substrate (252), first source/drain silicide areas (266) in the first well region (253), and a first type gate (263) isolated from the first source/drain silicide areas (266); forming a second type semiconductor device (280) having a second well region (254) in the semiconductor substrate (252), second source/drain silicide areas (256) in the second well region (254), and a second type gate (258) isolated from the second source/drain silicide areas (256); selectively forming a first metal layer (218) over the second type semiconductor device (280); performing a first fully silicided (FUSI) gate formation on only the second type gate (258); depositing a second metal layer (275) over the first and second type semiconductor devices (270,280); and performing a second FUSI gate formation on only the first type gate (263).
Abstract:
The present invention provides a complementary metal oxide semiconductor integration process whereby a plurality of silicided metal gates are fabricated atop a gate dielectric. Each silicided metal gate that is formed using the integration scheme of the present invention has the same silicide metal phase and substantially the same height, regardless of the dimension of the silicide metal gate. The present invention also provides various methods of forming a CMOS structure having silicided contacts in which the polySi gate heights are substantially the same across the entire surface of a semiconductor structure.
Abstract:
A method of forming a CMOS structure, and the device produced therefrom, having improved threshold voltage and flatband voltage stability. The inventive method includes the steps of providing a semiconductor substrate having an nFET region and a pFET region; forming a dielectric stack atop the semiconductor substrate comprisisng an insulating interlayer atop a high k dielectric; removing the insulating interlayer from the nFET region without removing the insulating interlayer from the pFET region; and providing at least one gate stack in the pFET region and at least one gate stack in the nFET region. The insulating interlayer can be A1N or A1OxNY. The high k dielectric can be HfO2, hafnium silicate or hafnium silicon oxynitride. The insulating interlayer can be removed from the nFET region by a wet etch including a HC1/H2O2 peroxide solution.
Abstract:
A conductive structure in an integrated circuit (12), and a method of forming the structure, is provided that includes a polysilicon layer (30), a thin layer containing titanium over the polysilicon, a tungsten nitride layer (34) over the titanium-containing layer and a tungsten layer over the tungsten nitride layer. The structure also includes a silicon nitride interfacial region (38) between the polysilicon layer and the titanium-containing layer. The structure withstands high-temperature processing without substantial formation of metal silicides in the polysilicon layer (30) and the tungsten layer (32), and provides low interface resistance between the tungsten layer and the polysilicon layer.
Abstract:
A MOSFET structure and method of forming is described. The method includes forming a metal-containing layer (56) that is thick enough to fully convert the semiconductor layer (22) to a semiconductor metal alloy in a first MOSFET type region (40) but only thick enough to partially convert the semiconductor layer (20) to a semiconductor metal alloy in a second MOSFET type region (30). In one embodiment, the gate stack in a first MOSFET region (40) is recessed prior to forming the metal-containing layer (56) so that the height of the first MOSFET semiconductor stack is less than the height of the second MOSFET semiconductor stack. In another embodiment, the metal-containing layer (56) is thinned over a first type MOSFET region (40) relative to a second type MOSFET region (30) prior to the conversion process.
Abstract:
A method of fabricating a complementary metal oxide semiconductor (CMOS) device, wherein the method comprises forming a first well region (103) in a semiconductor substrate (102) for accommodation of a first type semiconductor device (130); forming a second well region (104) in the semiconductor substrate (102) for accommodation of a second type semiconductor device (140); shielding the first type semiconductor device (130) with a mask (114); depositing a first metal layer (118) over the second type semiconductor device (140); performing a first salicide formation on the second type semiconductor device (140); removing the mask (114); depositing a second metal layer (123) over the first and second type semiconductor devices (130,140); and performing a second salicide formation on the first type semiconductor device (130). The method requires only one pattern level and it eliminates pattern overlay as it also simplifies the processes to form different suicide material over different devices.
Abstract:
A structure and method for a metal replacement gate of a high performance device is provided. A sacrificial gate structure (260) is first formed on an etch stop layer (250) provided on a semiconductor substrate (240). A pair of spacers (400) is provided on sidewalls of the sacrificial gate structure (300). The sacrificial gate structure (300) is then removed, forming an opening (600). Subsequently, a metal gate (1000) including an first layer (700) of metal such as tungsten, a diffusion barrier (800) such as titanium nitride, and a second layer (900) of metal such as tungsten is formed in the opening (600) between the spacers (400).