Abstract:
PROBLEM TO BE SOLVED: To provide a packaging technology which reduces an increase in packaging volume accompanied by an increase in capacity. SOLUTION: Each flexible circuit is arranged with integrated circuits (ICs) disposed along one or both of its major sides, and bent around the edge of a rigid thermally-conductive substrate, thus placing ICs on one or both sides of the substrate with one or two layers of ICs on one or both sides of the substrate. On the side of the flexible circuit closest to the substrate, ICs are disposed at least partially in places which are windows, pockets, or cutaway areas in the substrate. The substrate material can be removed to reduce a module profile. An extension of the substrate reduces a thermal module load and encourages reduction in thermal variation among the ICs of the module during operation. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve board surface area. In a two-high CSP stack or module (10) devised in accordance with a preferred embodiment of the present invention, a pair of CSPs (12, 14) is stacked, with one CSP (12) above the other (14). The two CSPs are connected with a pair of flexible circuit structures (30, 32). Each of the pair of flexible circuit structures (30, 32) is partially wrapped about a respective opposite lateral edge (20, 22) of the lower CSP (14) of the module (10). The flex circuit pair (30, 32) connects the upper and lower CSPs (12, 14) and provides a thermal and electrical path connection path between the module (10) and an application environment such as a printed wiring board (PWB). The present invention may be employed to advantage in numerous configurations and combinations of CSPs in modules provided for high-density memories or high capacity computing.
Abstract:
The present invention provides a system and method that mounts integrated circuit devices onto substrates and a system and method for employing such mounted devices for stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder paste that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.
Abstract:
A flexible circuitry is populated with integrated circuitry (ICs) disposed along one or both of its major sides. Contacts are distributed along the flexible circuitry to provide connection between the module and an application environment. A rigid substrate is configured to provide space on one side where the populated flex is disposed while in some embodiments, heat management or cooling structures are arranged on one side of the module to mitigate thermal accumulation in the module.
Abstract:
The present invention provides a system and method for employing leaded packaged memory devices in memory cards. Leaded packaged ICs are disposed on one or both sides of a flex circuitry structure (106) to create an IC-populated structure. In a preferred embodiment, leads (24) of constituent leaded IC packages (20, 22) are configured to allow the lower surface (25) of the leaded IC packages (20, 22) to contact respective surfaces (15, 17) of the flex circuitry structure (106). Contacts for typical embodiments are supported by a rigid portion (120R) of the flex circuitry structure (106) and the IC-populated structure is disposed in a casing (104) to provide card structure for the module.
Abstract:
The present invention stacks integrated circuit packages into circuit modules. In a preferred embodiment, solder paste and primary adhesive respectively are applied to selected locations on the flex circuitry. Supplemental adhesive is applied to add ional locations on the flex circuitry, CSP, or other component. The flex circuitry and the CSP are brought into proximity with each other. During solder reflow operation, a force is applied and the CSP collapses toward the flex circuitry, displacing the primary adhesive and the supplemental adhesive. The supplemental adhesive establishes a bond providing additional support to the flex circuitry. In another embodiment, CSPs or other integrated circuit packages are bonded to each other or to other components with a combination of adhesives. A rapid bond adhesive maintains alignment of the bonded packages and/or components during assembly, and a structural bond adhesive provides additional strength and/or structural integrity to the bond.
Abstract:
The present invention stacks integrated circuits (ICs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules 10 provided herewith. In a preferred embodiment in accordance with the invention, a form standard 34 provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design 32. In a preferred embodiment, the form standard 34 will be devised of heat transference material such as copper to improve thermal performance. In an alternative embodiment, the form standard 34 may include a heat spreader portion 192 with mounting feet 198. In a preferred embodiment of the memory addressing system, a high speed switching system selects a data line associated with each level of a stacked module 10 to reduce the loading effect upon data signals in memory access.
Abstract:
The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. The CSPs employed in stacked modules devised in accordance with the present invention are connected with flex circuitry. That flex circuitry may exhibit one or more conductive layers with preferred embodiments having two conductive layers. A form standard is disposed along the lower planar surface and extends laterally beyond the package of one or more CSPs in a stacked module. The form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be comprised of heat conductive material such as copper, for example.
Abstract:
With the use of stacked modules, a system and method for point to point addressing of multiple integrated memory circuits is provided. A single memory expansion board is populated with stacked modules of integrated circuits. In a preferred embodiment, a four DIMM socket memory access bus that does not employ stacking is replaced with a single DIMM socket bus that supports stacking up to four high on a single DIMM. Although the present invention is preferably employed to advantage using stacked modules comprised from multiple CSPs, it may be employed with modules comprised from any number and type of integrated circuits including any type of packaging, whether CSP or leaded. The stacked modules make use of flexible substrates, low-profile contacts and form standarads for folding substrates.
Abstract:
The present invention provides a system and method for devising stackable assemblies (70) that may be then stacked to create a stacked circuit module (50). One or more integrated circuit (IC) die (12) are disposed on one or more sides of a redistribution substrate (20) that is preferably flexible circuitry. In some preferred embodiments, the die (12) and redistribution substrate (20) are bonded together and wire-bond (33) connected. Two or more stackable assemblies (70) are interconnected through frame members (30) to create low profile high density stacked circuit modules (50).