Abstract:
A film is formed on a planar surface by applying a granular layer on the planar surface by using electrostatic forces, and then finishing the granular layer to form the film. A converting line may be rebuilt to have devices employing this method. A multilayer sheet-like product comprising a film layer may be produced.
Abstract:
Methods and systems are provided for the continuous coating and fabrication of spiraled steel rebar product for concrete structures. Specifically, methods and systems are provided by which linear uncoated rebar is supplied to a polymeric (preferably, epoxy) powder-coating unit whereby a substantially uniform coating layer of a polymeric material is applied onto the uncoated rebar to form a linear coated rebar; and thereafter the linear coated rebar is bent into a spiraled steel rebar product. The bending unit employed to bend the linear coated rebar includes a series of bending wheels having separated upstream and downstream bending wheels and a central bending wheel which is disposed between and below these upstream and downstream bending wheels. By bringing the linear coated rebar into contact with the series of bending wheels, the rebar may be bent gently into spiraled steel rebar product without damage to the polymeric surface coating. In this regard, it has been found that such gentle bending of the coated rebar may be advantageously accomplished using bending wheels which include a rubber-like tire mounted on a rigid rotatable wheel member.
Abstract:
Provided is, among other things, a conductive inlay film comprising: a layer of dielectric film having a pattern of holes suitable to define selected regions to which particles will be deposited by electrostatic deposition; and a conductive element comprising polymer, which element comprises (a) a conductive film laminated against the dielectric film or (b) a conductive film embedded within the holes, the portion of the conductive element appearing within the holes comprising conductive inlays, wherein the conductive element is adapted to contact one or more electrode pads and provide electrical potentials at the selected regions, and wherein the dielectric film electrically isolates the selected regions.
Abstract:
There is provided a process of packaging metal pigment in a substantially non-dusting manner. The process includes the step of dampening the metal pigment with a liquid which may be water or an organic solvent compatible with that pigment type. The dampened pigment is then placed into a porous container which is sealed prior to removal of the liquid. The porosity of the container is chosen to permit removal of the liquid (for example by evaporation and/or centrifugation) whilst retaining substantially all of the pigment. Suitable containers include paper bags (such as autoclave bags), woven fiber materials (optionally calendered or coated) and polymer materials. The substantially dry metal pigment can be conveniently stored or transported within the container and is in a convenient form to use in a powder coating process.
Abstract:
The powder coating of the present invention was used for a method for forming coatings comprising the steps of making the powder coating adhere to an adhesive layer previously formed on the surface of a material to be coated, and then heating it, thereby forming a coating, comprising a resin particle containing a thermosetting resin, and a particle containing a curing agent.
Abstract:
.[.Wood.]. .Iadd.A heat sensitive substrate .Iaddend.is .[.electrostatically.]. coated with a thermosetting powder coating system in which a mixture of a self-curing epoxy resin and a catalyst therefore is extruded and .Iadd.pulverized and .Iaddend.a low temperature curing agent .[.are both.]. .Iadd.a .Iaddend.pulverized and the powders are blended with conventional additives to make a coating powder which is deposited on .[.a wooden.]. .Iadd.the .Iaddend.substrate and heated to cure. The mixture of resin and catalyst does not cure within the extruder but it is made to cure at low temperatures by the separate addition of the curing agent. A small amount of the low temperature curing agent, insufficient to cause substantial curing during extrusion may be used in place of the catalyst.
Abstract:
A high voltage generated by a high voltage generator is applied to corona electrodes, and powder supplied from a powder flow passage collides against a diffuser main body while being moved in a vortex by air ejected from a vortex air introduction port and is ejected from a nozzle opening. After the powder is charged by ions generated by corona discharge, it is sprayed to an object to be coated. Free ions generated by the corona discharge are trapped by ion trap electrodes. The adhesion of the powder can be prevented by the ejection of compressed air through a diffuser front portion cover and an outer cylinder cover each composed of a porous member and the ejection of compressed air from a nozzle hole.
Abstract:
A method of marking appliances is described. The method comprises coating an appliance or other substrate capable of producing an electrostatic charge with a first powder paint layer. This first layer is then either cured or a second powder paint layer is applied immediately thereafter in the desired design or lettering. The layered substrate is then allowed to cure. The invention presents the advantages of eliminating the need of a volatile ink and the capability of being performed in one step.
Abstract:
Apparatus for powder spray coating comprises means (4) for electrostatically-charging powder entrained in air, a conduit (6) for transporting the electrostatically charged powder from the charging means (4) to an internal chamber (12) in a spray head (8), the spray head (8) having at least one passage (16) from the internal chamber (12) to at least one nozzle (17) from which the powder is discharged, and a deflector (18) mounted externally of the spray head (8) and adjacent to the or each nozzle (17) to deflect the discharged powder into a flat spray pattern, the spray head (8) and the flat spray pattern being substantially symmetrical about a common longitudinal axis. The apparatus is particularly suitable for coating a large surface area, or a plurality of small objects hung in a planar array. Preferably multiple triboelectric type charging means (4) are used and a single pump is used to supply powder to the multiple charging means through a common distributor. After passing through the multiple charging means (4) the powder flows are then recombined and sprayed through a common nozzle.
Abstract:
Particles are applied to the surfaces of materials, especially in the form of discontinuous or patterned coatings on the surfaces of sheet materials by a process comprising the steps of: a) providing a support, b) placing a bed of non-adhered particles on the support, the particles being capable of being moved by an electric field of less than 100 KV/cm, c) placing a mask with a first and second surface over the bed of non-adhered particles, the mask having holes which pass from the first to the second surface, the first surface facing the bed of non-adhered particles without the mask touching the bed of non-adhered particles, the holes in the mask having a size which would allow passage of individual particles from the bed of non-adhered particles through the holes, d) placing a receptor material capable of at least temporarily retaining an electric charge adjacent to the second surface of the mask, which second surface faces away from the bed of non-adhered particles, e) applying an electrical charge to the receptor material which is at least temporarily retained by the receptor material, f) applying an electrical field between the mask and the support, the electrical field being of at least sufficient strength to cause individual particles from the bed of non-adhered particles to move off the first substrate and impact the mask, g) allowing some of the individual particles which move off of the support to enter the holes in the mask and contact the receptor material, and h) the contract by individual particles to the receptor material causing at least some of the particles contacting the receptor material to adhere to the receptor material at least by charge attraction of the individual particles to charge on the receptor material.