Abstract:
A two-layer film carrier for TAB is made from a substrate prepared by forming a copper layer on a polyimide film by additive plating. A photoresist layer is formed on the copper layer, and another photoresist layer on the polyimide film. Both of the photoresist layers are simultaneously exposed to light through a mask applied to each of them to define a desired pattern. The exposed portions of the photoresist layer on the copper layer are subjected to development and postbaking, whereby selected portions of the copper layer are exposed. The exposed portions of the copper layer are additive plated with copper, whereby leads are formed. The exposed portions of the photoresist layer on the polyimide film are subjected to development and postbaking, whereby selected portions of the polyimide film are exposed. The remaining portions of the photoresist layer are removed from the copper layer and the underlying copper layer is etched. The exposed portions of the polyimide film are etched, and the remaining portions of the photoresist layer are removed from the polyimide film.
Abstract:
Channels extending partially through and vias extending completely through an insulating layer in an electrical interconnect such as a substrate or integrated circuit can be formed in a relatively few steps with low cost etching and patterning techniques. The channels and vias can then be filled with an electrical conductor in a relatively few steps. In one embodiment a non-erodible hard mask exposing the vias and channels is placed over a polyimide layer, an erodible soft mask exposing the vias but covering the channels is placed over the hard mask, and a plasma etch is applied. The via regions are etched until the soft mask completely erodes and then both the via and channel regions are etched to provide partially etched channels and fully etched vias. Thereafter a seed layer is deposited over the interconnect, and an electrically conductive layer is electrolytically deposited over the seed layer substantially filling the channels and vias. The interconnect surface is then planarized by polishing until the electrical conductor remains only in the channels and vias.
Abstract:
The present invention relates to a printed wiring board, and more particularly to a solder resist film applied on the printed wiring board, and to solder resist printing ink utilized to form such solder resist film.
Abstract:
A resinous protective coating useful in adhering plastics to metallic substrates. The protective coating is particularly useful as a solder mask and in the manufacture of printed circuit boards with circuit patterns having a resolution of at least 0.25 mm lines and spaces thereon. The protective coating comprises resins dissolved in solvents, wherein the coating, upon being subjected to heat, goes from a liquid or soft "gel-like" state into a solid phase without bleeding. The protective coating is resistant to copper, nickel and gold electroplating baths, adheres to insulating substrates, adhesive coated base materials as well as metallic substrates and is capable of withstanding the thermal shock of dip soldering.
Abstract:
A resinous protective coating useful in adhering plastics to metallic substrates. The protective coating is particularly useful as a solder mask and in the manufacture of printed circuit boards with circuit patterns having a resolution of at least 0.25 mm lines and spaces thereon. The protective coating comprises resins dissolved in solvents, wherein the coating, upon being subjected to heat, goes from a liquid or soft "gel-like" state into a solid phase without bleeding. The protective coating is resistant to copper, nickel and gold electroplating baths, adheres to insulating substrates, adhesive coated base materials as well as metallic substrates and is capable of withstanding the thermal shock of dip soldering.
Abstract:
A metal member to be etched is subjected to chemical etching through a mask having a predetermined pattern whereafter that portion of the mask overhanging a side-etched portion resulting from the etching is bent down to be joined by an adhesive binder to the side wall of the side-etched portion to form an etching-resistant layer on the side wall. Then the metal member is subjected again to etching through the etching-resistant layer and the mask.
Abstract:
A continuous process for producing reinforced resin laminates comprising the steps of impregnating a fibrous substrate with a liquid resin which is free of volatile solvent and is capable of curing without generating liquid and gaseous byproducts, laminating a plurality of the resin-impregnated substrates into a unitary member, sandwiching the laminate between a pair of covering sheets, and curing the laminate between said pair of covering sheets without applying appreciable pressure. The improvement comprises adjusting the final resin content in said resin impregnated substrate at 10 to 90% by weight based on the total weight of said impregnated substrate.
Abstract:
THE PRESENT PATENT DESCRIBES A PRINTED CIRCUIT BOARD MATERIAL COMPRISING A RIGID PLASTIC SUBSTRATE, A RESISTIVE LAYER CARRIED ON SAID SUBSTRATE AND A CONDUCTIVE FILM CARRIED ON SAID RESISTIVE LAYER; THE IMPROVEMENT WHEREIN THE RESISTIVE LAYER IS APPLIED TO A PREFORMED CONDUCTIVE LAYER THROUGH A POROUS, POLYMERIC MEMBERANE.
Abstract:
A method for manufacturing a structure for embedding and packaging multiple devices by layer includes preparing a polymer supporting frame, mounting a first device in a first device placement mouth frame to form a first packaging layer, forming a first circuit layer and a second circuit layer, forming a second conductive copper pillar layer and a second sacrificial copper pillar layer, forming a second insulating layer on the first circuit layer, and forming a third insulating layer on the second circuit layer, forming a second device placement mouth frame vertically overlapped with the first device placement mouth frame, mounting a second device and a third device in the second device placement mouth frame to form a second packaging layer, forming a third circuit layer on the second insulating layer. A terminal of the second device and a terminal of the third device are respectively communicated with the third circuit layer.
Abstract:
In some embodiments, methods include drilling one or a plurality of PTHs with any industrial grade drill to fabricate holes with positive etch back, flooding the PTHs with a dilute solution of an acrylate monomer/oligomer containing an appropriate level of peroxide initiator, polymerizing the acrylate, and then rising the PTHs with the solvent used in the formulation of the acrylate material. In one embodiment, the printed circuit board may include a substrate comprising a plurality of metal layers separated by a plurality of insulating layers; a plurality of plated through holes formed in the substrate, each plated through hole comprising: recesses formed at each insulating layer, copper lands between the recesses, a polymer coating in each recess, and a metal layer lining the plated through hole.