Abstract:
A manufacturing process of a combined semiconductor accelerometer and pressure-monitoring device (30) is disclosed, envisaging: providing a wafer (31) of semiconductor material; providing, in a first region (34a) of the wafer (31) a first buried cavity (22) and a first membrane (23), suspended over, and closing at the top, the first buried cavity (22); providing, in a second region (34b) of the wafer (31), a second buried cavity (40) and a second membrane (41), suspended over, and closing at the top, the second buried cavity (40); coupling an inertial mass (25) in a rigid way to the first membrane (23), by forming the inertial mass (25) on top of a surface of the first membrane (23) opposite to the first buried cavity (22); providing, in the first membrane (23), first piezoresistive transduction elements (24) sensitive to strains of the first membrane (23) due to movements of the inertial mass (25) in response to a sensed acceleration and generating corresponding electrical signals, so as to provide an acceleration sensor (35); and providing, in the second membrane (41), second piezoresistive transduction elements (42) sensitive to strains of the second membrane (41) in response to a sensed pressure and generating corresponding electrical signals, so as to provide a pressure sensor (36) integrated with the acceleration sensor (35) in the wafer (31). A combined semiconductor accelerometer and pressure-monitoring device (30) is also disclosed, made with the above manufacturing process.
Abstract:
A process for manufacturing a semiconductor wafer including SOI-insulation wells envisages forming, in a die region (5; 105) of a semiconductor body (2, 17; 102, 117), buried cavities (20, 21, 22; 110', 111', 112') and semiconductor structural elements (13', 14', 15'; 113', 114', 115'), which traverse the buried cavities and are distributed in the die region (5; 105). The process moreover includes the step of oxidizing selectively first adjacent semiconductor structural elements (13'; 113'), arranged inside a closed region (6; 106), and preventing oxidation of second semiconductor structural elements (14'; 114') outside the closed region (6; 106), so as to form a die buried dielectric layer (29; 129) selectively inside the closed region (6; 106).
Abstract:
In order to manufacture a layer (15) of semiconductor material, a first wafer (1) of semiconductor material is subjected to implantation to form a defect layer (6) at a distance from a first face; the first wafer is bonded to a second wafer (10), by putting an insulating layer present on the second wafer in contact with the first face of the first wafer. Then, hydrogen atoms (13) are introduced into the first wafer (1) through a second face (3) at an energy such as to avoid defects to be generated in the first wafer and at a temperature lower than 600°C. Thereby, the first wafer splits into a usable layer (15), bonded to the second wafer (10), and a remaining layer (16) comprised between the defect layer (6) and the second face of the first wafer. Prior to bonding, the first wafer is subjected to processing steps for obtaining integrated components (7).
Abstract:
A process for manufacturing a suspended structure (20) of semiconductor material envisages the steps of: providing a monolithic body (10) of semiconductor material having a front face (10a); forming a buried cavity (17) within the monolithic body (10), extending at a distance from the front face (10a) and delimiting, with the front face (10a), a surface region (18) of the monolithic body (10), said surface region (18) having a first thickness (w 1 ); carrying out a thickening thermal treatment such as to cause a migration of semiconductor material of the monolithic body (10) towards the surface region (18) and thus form a suspended structure (20) above the buried cavity (17), the suspended structure (20) having a second thickness (w 2 ) greater than the first thickness (w 1 ). The thickening thermal treatment is an annealing treatment.
Abstract:
Method for manufacturing a semiconductor pressure sensor, wherein, in a silicon substrate (2), trenches (6a) are dug and delimit walls (7a); a closing layer (10) is epitaxially grown, that closes the trenches (6a) at the top and forms a suspended membrane (13); a heat treatment is performed so as to cause migration of the silicon of the walls (7a) and to form a closed cavity (11) underneath the suspended membrane; and structures (25a, 25b, 26a-26d) are formed for transducing the deflection of the suspended membrane (13) into electrical signals.
Abstract:
An integrated semiconductor chemical microreactor (21) for real-time polymerase chain reaction (PCR) monitoring, has a monolithic body (2) of semiconductor material; a number of buried channels (3) formed in the monolithic body (2); an inlet trench (14) and an outlet trench (15) for each buried channel (3); and a monitoring trench (16) for each buried channel (3), extending between the inlet and outlet trenches (14, 15) thereof from the top surface (4) of the monolithic body (2) to the respective buried channel (3). Real-time PCR monitoring is carried out by channeling light beams into the buried channels (3), whereby the light beams impinge on the fluid therein, and by collecting and processing light beams coming out from the monitoring trenches (16) and emitted by the fluid within the buried channels (3).
Abstract:
In a process for manufacturing an integrated differential pressure sensor, the steps of: forming, in a monolithic body (30) of semiconductor material having a first face (30a) and a second face (30b), a cavity (36) extending at a distance from the first face (30a) and delimiting therewith a flexible membrane (37); forming an access passage (42; 42, 44), in fluid communication with the cavity (36); and forming, in the flexible membrane (37), at least one transduction element (38, 72) configured so as to convert a deformation of the flexible membrane (37) into electrical signals. The cavity (36) is formed in a position set at a distance from the second face (30b) and delimits, together with the second face (30b), a portion of the monolithic body (30). In order to form the access passage (42; 42, 44), the monolithic body (30) is etched so as to form an access trench (42) extending through it.
Abstract:
A manufacturing process of a semiconductor piezoresistive accelerometer (35) includes the steps of: providing a wafer (11) of semiconductor material; providing a membrane (23) in the wafer (11) over a cavity (22); rigidly coupling an inertial mass (25) to the membrane (23); and providing, in the wafer (11), piezoresistive transduction elements (24), that are sensitive to strains of the membrane (23) and generate corresponding electrical signals. The step of coupling is carried out by forming the inertial mass (25) on top of a surface of the membrane (23) opposite to the cavity (22). The accelerometer (35) is advantageously used in a device for monitoring the pressure (30) of a tyre of a vehicle. The cavity may be formed as a buried cavity. The mass may be formed by silk-screen printing of a metal paste.
Abstract:
Process for manufacturing a wafer using semiconductor processing techniques, wherein a bonding layer (11) is formed on a top surface of a first wafer (10); a deep trench (21) is dug in a substrate (W Si 2) of semiconductor material belonging to a second wafer (20); a top layer (22) of semiconductor material is formed on top of the substrate so as to close the deep trench (21) at the top and form at least one buried cavity (24); the top layer (22) of the second wafer (30) is bonded to the first wafer (10) through the bonding layer (11); the two wafers are subjected to a thermal treatment that causes bonding of at least one portion (42) of the top layer (22) to the first wafer (10) and widening of the buried cavity (24). In this way, the portion (42) of the top layer (22) bonded to the first wafer (10) is separated from the rest (60) of the second wafer (30), to form a composite wafer (50).
Abstract:
The microreactor (22) is formed by a sandwich including a first body (1), an intermediate sealing layer (20) and a second body (15). A buried channel (3) extends in the first body (1) and communicates with the surface (12) of the first body (1) through a first and a second apertures (14a, 14b). A first and a second reservoirs (16a, 16b) are formed in the second body (15) and are at least partially aligned with the first and second apertures (14a, 14b). The sealing layer (20) separates the first aperture (14a) from the first reservoir (16a) and the second aperture (14b) from the second reservoir (16b), thereby avoiding contamination of liquids contained in the buried channel from the outside and from any adjacent buried channels (3).