Abstract:
Uniform portions of fine powders are deposited on a substrate by electrostatic attraction in which the charge of the electric field and polarity of the charged particles are varied repeatedly to form a buildup of powder on the carrier surface.
Abstract:
The present invention provides smooth and even ultraviolet (UV) cured powder coatings for wood comprising one, two or three layers of one or more waterborne stains, or clear or tinted waterborne basecoat coatings and one or more topcoat layers of clear or tinted clear powder coatings made from one or more than one free radical UV curing resin, one or more than one photoinitiator, and one or more than one post-blend dry flow additive, such as fumed alumina. The coatings of the present invention have a natural wood appearance, are foam free and fully coat substrates at powder coating thicknesses ranging from 0.5 mil (12.7 μm) to 2.0 mil (50.8 μm). Accordingly, the coatings will fully and evenly coat uneven, beveled and/or routered substrate surfaces, including open grain natural wood substrates, such as oak. In addition, the present invention provides a method for making coatings comprising applying one or more waterborne stain to the wood to form a stain layer, drying or curing the said stain layer, sanding or grinding to de-nibb the said stain layer, applying clear or tinted UV curing coating powder to the stained substrate, flowing out the applied coating powder to form a continuous film, and UV curing the film formed from the powder.
Abstract:
A continuous web having a first surface and a second surface is coated with a coating powder by allowing the web to move between a first and a second electrode, which are in different potentials and are located on the opposite sides of the web, applying the coating powder on the surface of the web by utilizing the difference in the electric potential, and finishing the coated surface of the web. Both surfaces of the web are coated essentially simultaneously by using oppositely charged electrodes.
Abstract:
The use of electrostatic impregnation to load materials such as binders and flavors onto substrates such as fibers and medical devices is disclosed. Substrates loaded with materials such as binders and flavors, wherein the materials are loaded on the substrates via electrostatic impregnation are also disclosed.
Abstract:
A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.
Abstract:
A method of rendering a surface of a metal substrate substantially acid impervious. The method includes first placing the surface in a field of treatment, then depositing a mixture of a high-temperature resistant polymer particulate such as polyamide particulate and a curable powder adhesive on the surface, and finally subjecting the surface-coated metal substrate to a curing treatment sufficient to cure the powder adhesive and thereby adhere the polymer particulate as a film on the surface. A steel substrate coated in accord with the present methodology is particularly useful as a curing fixture upon which resin-impregnated fiber of polymer composite material is placed to thereby give molded parts made therefrom a desired shape. Production of a part is accomplished by vacuum bagging the composite material to the steel fixture and curing the so-produced part in place on the fixture in an autoclave at an elevated temperature. In this manner the acid impervious curing fixture allows production of composite parts without the danger of leaching iron from the fixture to thus assure full-utility part fabrication.
Abstract:
A method produces patterned deposition on a substrate (14) from compressed fluid. A delivery system (12) cooperates with a controlled environment (30, 100, 200) retaining a substrate (14) for receiving precipitated functional material 44 along a fluid delivery path (13) from the delivery system (12). A mask (22) is arranged in close proximity to the substrate (14) for forming the patterned deposition on the substrate (14).
Abstract:
A first toned paint which failed to adhere to a subject to be coated in a coating work is recovered, and a suitable amount of primary color paints are added to the recovered first toned paint to manufacture a second toned paint. This method includes a step of blending multiple types of primary color paints to manufacture the first toned paint (S5), and a step of memorizing a blending ratio or a composition ratio of the primary color paints in the first toned paint into a computer readable memory (S7). According to this invention, economy of a powder coating material is improved.
Abstract:
The invention relates to a process for manufacturing a flexible packaging material from a single or multi-layer film or film-type laminate containing a sealing layer of powder-type starting material deposited on at least one free surface of the film or film-type laminate. The invention is characterised in that the sealing layer is deposited locally i.e. over only those parts of the surface to be sealed, and the deposition of the sealing layer takes place by means of an electrostatic coating process in which coating particles are electrostatically charged and transferred to the film surface to be coated by transfer means by applying an electric field, and melted and/or hardened to give a coating film in the form of a sealing layer.
Abstract:
Methods and systems are provided for the continuous coating and fabrication of spiraled steel rebar product for concrete structures. Specifically, methods and systems are provided by which linear uncoated rebar is supplied to a polymeric (preferably, epoxy) powder-coating unit whereby a substantially uniform coating layer of a polymeric material is applied onto the uncoated rebar to form a linear coated rebar; and thereafter the linear coated rebar is bent into a spiraled steel rebar product. The bending unit employed to bend the linear coated rebar includes a series of bending wheels having separated upstream and downstream bending wheels and a central bending wheel which is disposed between and below these upstream and downstream bending wheels. By bringing the linear coated rebar into contact with the series of bending wheels, the rebar may be bent gently into spiraled steel rebar product without damage to the polymeric surface coating. In this regard, it has been found that such gentle bending of the coated rebar may be advantageously accomplished using bending wheels which include a rubber-like tire mounted on a rigid rotatable wheel member.