Abstract:
According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.
Abstract:
A coating apparatus configured to coat a peripheral surface of an endless member with a coating liquid, includes: a holding member configured to hold the endless member; an impregnation member configured to be impregnated with the coating liquid and configured to coat the endless member with the coating liquid in contact with the endless member; a nozzle member configured to eject the coating liquid onto the endless member; a rotating mechanism configured to rotate the holding member relative to the impregnation member and the nozzle member; and a moving mechanism configured to move the holding member relative to the impregnation member and the nozzle member so that the coating liquid is ejected from the nozzle member onto the endless member in a region where the coating liquid is already coated by the impregnation member.
Abstract:
A coating machine for coating fiber yarns includes: a yarn supply device; a coating device including a tank, a drum rotatably disposed in the tank, and at least one annular groove formed circumferentially in an outer surface of the drum; a thickness adjuster disposed downstream of the coating device and including an adjuster support and at least one adjusting die mounted movably to the adjuster support, the adjusting die having a through hole, the through hole having an upstream inlet end and a downstream outlet end and being tapered from the upstream inlet end to the downstream outlet end; a shape-setting device disposed downstream of the thickness adjuster and having a heating unit controllable to operate at a predetermined temperature; a cooling device disposed downstream of the shape-setting device; and a yarn pick-up device disposed downstream of the cooling device.
Abstract:
A die and a method for impregnating fiber rovings with a polymer resin are disclosed. The die includes a manifold assembly (220), an impregnation zone (250), and a gate passage (270). The manifold assembly (220) flows the resin therethrough, and includes a channel (222). The impregnation zone (250) is in fluid communication with the manifold assembly (220), and is configured to impregnate the roving with the resin. The gate passage (270) is between the manifold assembly (220) and the impregnation zone (250), and flows the resin from the manifold assembly (220) such that the resin coats the roving. The gate passage (270) includes a projection (300). The projection (300) is configured to diffuse resin flowing through the gate passage (270).
Abstract:
A coating apparatus configured to coat a peripheral surface of an endless member with a coating liquid, includes: a holding member configured to hold the endless member; an impregnation member configured to be impregnated with the coating liquid and configured to coat the endless member with the coating liquid in contact with the endless member; a nozzle member configured to eject the coating liquid onto the endless member; a rotating mechanism configured to rotate the holding member relative to the impregnation member and the nozzle member; and a moving mechanism configured to move the holding member relative to the impregnation member and the nozzle member so that the coating liquid is ejected from the nozzle member onto the endless member in a region where the coating liquid is already coated by the impregnation member.
Abstract:
Method is provided for applying a cement mixture to a honeycomb body including the step of aligning a first end of the honeycomb body with respect to a first longitudinal axis of a first support member. The method further includes the step of aligning a second support member with respect to the second end of the honeycomb body. The second support member is allowed to move relative to the first support member such that a second longitudinal axis of second support member is not coincident with the first longitudinal axis. The method further includes the step of fixing the position of the honeycomb body with respect to the first support member and the second support member. The method still further includes the step of applying a cement mixture to the honeycomb body. An apparatus is provided that is configured to apply a cement mixture to a honeycomb body
Abstract:
A coating machine for coating fiber yarns includes: a yarn supply device; a coating device including a tank, a drum rotatably disposed in the tank, and at least one annular groove formed circumferentially in an outer surface of the drum; a thickness adjuster disposed downstream of the coating device and including an adjuster support and at least one adjusting die mounted movably to the adjuster support, the adjusting die having a through hole, the through hole having an upstream inlet end and a downstream outlet end and being tapered from the upstream inlet end to the downstream outlet end; a shape-setting device disposed downstream of the thickness adjuster and having a heating unit controllable to operate at a predetermined temperature; a cooling device disposed downstream of the shape-setting device; and a yarn pick-up device disposed downstream of the cooling device.
Abstract:
A coating layer forming apparatus for minimizing the amount of the coating solution when forming a coating layer on a part and enhancing a dimensional precision of a formed surface of the coating layer. The coating layer forming apparatus has a rotation supporting device, a feeder (15), a layer former, and a coating removing device, maintains the inclined angle of a coating former for forming the coating layer at 30 to 70 degrees with respect to a tangential direction of rotation of a coating of a coating surface, and removes excess coating solution deposited on the coating former by a coating removing device.
Abstract:
A method and apparatus to produce decorative mouldings, wall panel sections and columns, which are widely used in the construction industry. The method is a sequence of advancing a core, constructed from preformed expanded polystyrene (EPS), in a straight horizontal plane, with restraining devices preventing lateral and vertical movements, through a coating chamber. The coating chamber is filled with a thick liquid stucco or plaster or cement-like mixture and imparts a layer of the coating on the preformed core. The thickness of the coating layer is controlled with templates having an opening correspondingly larger than the core size and with the desired decorative profile. The apparatus can be configured to apply the coating on all sides of the core. In the case of a decorative moulding, the coating application can be limited to the exposed decorative surfaces only.
Abstract:
Squeegee assembly, in particular intended for coating an substantially cylindrical object, such as metal, seamless screen printing cylinders, with a liquid or pasty material, at least comprising two substantially annular squeegees arranged at a distance from each other, between which squeegees material metering means open out for metering a material to be applied to the object to be coated; which squeegees can form part of a wall which is resilient, at least in places, of an annular squeegee pressure chamber, which is provided with pressure fluid supply means, while an annular material-supply chamber may be present in the squeegee pressure chamber which is provided with openings which open out between the squeegees, and also comprises a material supply which can be connected to a material source.