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公开(公告)号:US20250022694A1
公开(公告)日:2025-01-16
申请号:US18762865
申请日:2024-07-03
Applicant: Applied Materials, Inc.
Inventor: Pranav Vijay Gadre , Adib M. Khan , Qiwei Liang , Dmitry Lubomirsky , Hyun Joo Lee , Paneendra Prakash Bhat , Douglas A. Buchberger, JR. , Onkara Swamy Korasiddaramaiah , Vijay D. Parkhe , Junghoon Kim , Kallol Bera , Rupali Sahu , Sathya Swaroop Ganta
IPC: H01J37/32 , C23C16/44 , C23C16/455 , C23C16/458 , C23C16/46 , C23C16/509 , H05B6/54 , H05B6/62
Abstract: A substrate support assembly includes a heater plate including a dielectric material, a heater electrode embedded within the heater plate, a set of distributed purge channels formed within the heater plate, wherein the set of distributed purge channels provides a set of gas flow paths to equalize a gas flow from within the heater plate and direct the gas flow in a direction below the heater plate, a ground electrode embedded within the heater plate, and a radio frequency (RF) mesh embedded within the plate.
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公开(公告)号:US11728139B2
公开(公告)日:2023-08-15
申请号:US17219360
申请日:2021-03-31
Applicant: Applied Materials, Inc.
Inventor: Toan Q. Tran , Soonam Park , Junghoon Kim , Dmitry Lubomirsky
IPC: H01J37/32 , H01L21/67 , H01L21/683 , H01L21/311
CPC classification number: H01J37/32357 , H01J37/32082 , H01J37/32449 , H01J37/32834 , H01L21/311 , H01L21/67069 , H01L21/6831
Abstract: A method and apparatus for substrate etching are described herein. A processing chamber described herein includes a source module, a process module, a flow module, and an exhaust module. An RF source may be coupled to the chamber and a remote plasma may be generated in the source module and a direct plasma may be generated in the process module. Cyclic etching processes described may use alternating radical and direct plasmas to etch a substrate.
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公开(公告)号:US20200090907A1
公开(公告)日:2020-03-19
申请号:US16134200
申请日:2018-09-18
Applicant: Applied Materials, Inc.
Inventor: Junghoon Kim , Tae Cho , Theodore Wou , Soonam Park , Dmitry Lubomirsky
IPC: H01J37/32 , C23C16/513 , H01J37/305 , H01L21/3065
Abstract: Systems and methods may be used to enact plasma tuning. Exemplary semiconductor processing chambers may include a pedestal positioned within the chamber and configured to support a substrate. The pedestal may include an electrode operable to form a plasma within a processing region of the semiconductor processing chamber, with the processing region at least partially defined by the pedestal. The pedestal may include a heater embedded within the pedestal, and the heater may be coupled with a power supply. An RF filter may be coupled between the power supply and the heater. A shunt capacitor may also be coupled between the RF filter and the heater.
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公开(公告)号:US10593560B2
公开(公告)日:2020-03-17
申请号:US15909812
申请日:2018-03-01
Applicant: Applied Materials, Inc.
Inventor: Tae Seung Cho , Soonwook Jung , Junghoon Kim , Satoru Kobayashi , Kenneth D. Schatz , Soonam Park , Dmitry Lubomirsky
IPC: C23C16/00 , H01L21/316 , H01L21/3213 , H01L21/67 , H01L21/3105 , H01J37/32 , H05H1/46
Abstract: Exemplary magnetic induction plasma systems for generating plasma products are provided. The magnetic induction plasma system may include a first plasma source including a plurality of first sections and a plurality of second sections arranged in an alternating manner and fluidly coupled with each other such that at least a portion of plasma products generated inside the first plasma source may circulate through at least one of the plurality of first sections and at least one of the plurality of second sections inside the first plasma source. Each of the plurality of second sections may include a dielectric material. The system may further include a plurality of first magnetic elements each of which may define a closed loop. Each of the plurality of second sections may define a plurality of recesses for receiving one of the plurality of first magnetic elements therein.
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公开(公告)号:US20180366378A1
公开(公告)日:2018-12-20
申请号:US15625454
申请日:2017-06-16
Applicant: Applied Materials, Inc.
Inventor: Junghoon Kim , Soonam Park , Tae Seung Cho , Dmitry Lubomirsky , Nikolai Kalnin
IPC: H01L21/66 , H01L21/67 , H01J37/32 , C23C16/513
Abstract: Methods of monitoring a plasma while processing a semiconductor substrate are described. In embodiments, the methods include determining the difference in power between the power delivered from the plasma power supply and the power received by the plasma in a substrate processing chamber. The power received may be determined using a V/I sensor positioned after the matching circuit. The power reflected or the power lost is the difference between the delivered power and the received power. The process may be terminated by removing the delivered power if the reflected power is above a setpoint. The VRF may further be fourier transformed into frequency space and compared to the stored fourier transform of a healthy plasma process. Missing frequencies from the VRF fourier transform may independently or further indicate an out-of-tune plasma process and the process may be terminated.
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公开(公告)号:US11361941B2
公开(公告)日:2022-06-14
申请号:US16906875
申请日:2020-06-19
Applicant: APPLIED MATERIALS, INC.
Inventor: Junghoon Kim , Tae Seung Cho , Dmitry Lubomirsky , Toan Tran
IPC: H01J37/32
Abstract: Methods and apparatus for processing a substrate are herein described. For example, a processing chamber for processing a substrate includes a chamber body defining a processing volume; a radio frequency (RF) power source configured to deliver RF energy to the processing volume for processing a substrate; a substrate support comprising an electrode; an AC power supply configured to supply power to the processing chamber; an RF filter circuit connected between the electrode and the AC power supply; and a controller configured to monitor an RF voltage at the RF filter circuit that is indirectly induced into the electrode by the RF power source during operation, and to determine a processing state in the processing volume based on the monitored RF voltage.
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公开(公告)号:US11004661B2
公开(公告)日:2021-05-11
申请号:US14994425
申请日:2016-01-13
Applicant: Applied Materials, Inc.
Inventor: Toan Q. Tran , Soonam Park , Junghoon Kim , Dmitry Lubomirsky
IPC: H01J37/32 , H01L21/683 , H01L21/311 , H01L21/67
Abstract: A method and apparatus for substrate etching are described herein. A processing chamber described herein includes a source module, a process module, a flow module, and an exhaust module. An RF source may be coupled to the chamber and a remote plasma may be generated in the source module and a direct plasma may be generated in the process module. Cyclic etching processes described may use alternating radical and direct plasmas to etch a substrate.
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公开(公告)号:US20190122902A1
公开(公告)日:2019-04-25
申请号:US15792252
申请日:2017-10-24
Applicant: Applied Materials, Inc.
Inventor: Jungmin Ko , Tom Choi , Junghoon Kim , Sean Kang , Mang-Mang Ling
CPC classification number: H01L21/3065 , H01J37/32357 , H01J37/32449 , H01J37/32899 , H01J2237/334 , H01J2237/3341 , H01L21/31116 , H01L21/32136 , H01L21/67069 , H01L21/68742
Abstract: Processing methods may be performed to remove unwanted materials from a substrate. The methods may include forming a remote plasma of an inert precursor in a remote plasma region of a processing chamber. The methods may include forming a bias plasma of the inert precursor within a processing region of the processing chamber. The methods may include modifying a surface of an exposed material on a semiconductor substrate within the processing region of the processing chamber with plasma effluents of the inert precursor. The methods may include extinguishing the bias plasma while maintaining the remote plasma. The methods may include adding an etchant precursor to the remote plasma region to produce etchant plasma effluents. The methods may include flowing the etchant plasma effluents to the processing region of the processing chamber. The methods may also include removing the modified surface of the exposed material from the semiconductor substrate.
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公开(公告)号:US10920320B2
公开(公告)日:2021-02-16
申请号:US15625454
申请日:2017-06-16
Applicant: Applied Materials, Inc.
Inventor: Junghoon Kim , Soonam Park , Tae Seung Cho , Dmitry Lubomirsky , Nikolai Kalnin
IPC: C23C16/513 , B81C99/00 , H01L21/66 , H01L21/3065 , C23C16/505 , H01L21/311 , H01J37/32
Abstract: Methods of monitoring a plasma while processing a semiconductor substrate are described. In embodiments, the methods include determining the difference in power between the power delivered from the plasma power supply and the power received by the plasma in a substrate processing chamber. The power received may be determined using a V/I sensor positioned after the matching circuit. The power reflected or the power lost is the difference between the delivered power and the received power. The process may be terminated by removing the delivered power if the reflected power is above a setpoint. The VRF may further be fourier transformed into frequency space and compared to the stored fourier transform of a healthy plasma process. Missing frequencies from the VRF fourier transform may independently or further indicate an out-of-tune plasma process and the process may be terminated.
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公开(公告)号:US09874524B2
公开(公告)日:2018-01-23
申请号:US15061769
申请日:2016-03-04
Applicant: Applied Materials, Inc.
Inventor: Tae Seung Cho , Junghoon Kim , Soonwook Jung , Soonam Park , Dmitry Lubomirsky
CPC classification number: G01N21/68 , G01J3/0208 , G01J3/0229 , G01J3/0237 , G01J3/0289 , G01J3/06 , G01J3/443 , G01N21/73 , G01N2201/0638 , G01N2201/068 , H01J37/10 , H01J37/32458 , H01J37/32935 , H01J37/32963 , H01J37/32972 , H01J2237/103 , H01J2237/3341
Abstract: Implementations of the present disclosure relate to a plasma chamber having an optical device for measuring emission intensity of plasma species. In one implementation, the plasma chamber includes a chamber body defining a substrate processing region therein, the chamber body having a sidewall, a viewing window disposed in the sidewall, and a plasma monitoring device coupled to the viewing window. The plasma monitoring device includes an objective lens and an aperture member having a pinhole, wherein the aperture member is movable relative to the objective lens by an actuator to adjust the focal point in the plasma using principles of optics, allowing only the light rays from the focal point in the plasma to reach the pinhole. The plasma monitoring device therefore enables an existing OES (coupled to the plasma monitoring device through an optical fiber) to monitor emission intensity of the species at any specific locations of the plasma.
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