Abstract:
A low-k dielectric metal conductor interconnect structure having no micro-trenches present therein and a method of forming such a structure are provided. The control over the conductor resistance is obtained using a buried etch stop layer (56) having a second atomic composition located between the line and via dielectric layers (54', 58') of porous low-k dielectrics having a first atomic composition. The inventive interconnect structure also includes a hard mask (60) which assists in forming the interconnect structure of the dual damascene-type. The first and second composition are selected to obtain etch selectivity of at least 10 to 1 or higher, and are selected from specific groups of porous low-k organic or inorganic materials with specific atomic compositions and other discoverable quantities.
Abstract:
A metal wiring plus low-k dielectric interconnect structure of the dual damascene-type is provided wherein the conductive metal lines and vias are built into a hybrid low-k dielectric which includes two spun-on dielectrics that have different atomic compositions and at least one of the two spun-on dielectrics is porous. The two spun-on dielectrics used in forming the inventive hybrid low-k dielectric each have a dielectric constant of about 2.6 or less, preferably each dielectric of the hybrid structure has a k of from about 1.2 to about 2.2. By utilizing the inventive hybrid low-k dielectric excellent control over metal line resistance (trench depth) is obtained, without no added cost. This is achieved without the use of a buried etch stop layer, which if present, would be formed between the two spun-on dielectrics. Moreover, the spun-on dielectrics of the hybrid low-k dielectric have distinctly different atomic compositions enabling control over the conductor resistance using the bottom spun-on dielectric (i.e., via dielectric) as an inherent etch stop layer for the upper spun-on dielectric (i.e., line dielectric).
Abstract:
PROBLEM TO BE SOLVED: To provide a simple method where cost effect for patterning a mutual connection structure, in which the material subjected to spin-on is used as a hard mask, is high. SOLUTION: By using the material subjected to spin-on processing to the hard mask, a process can be executed by using a single tool, and usage of a single curing step is enhance, which is not normally used in a patterning process of the conventional technique, in which a CVD hard mask is used. Selection of a polishing stop layer (formed on a surface of low k dielectrics), which has permittivity nearly equal to that of dielectrics positioned below is enabled by using spin coating, so that effective permittivity of an obtained structure is not significantly increased. The hard mask used contains, at least two kinds of spin-on dielectric materials having different etching speeds.
Abstract:
PROBLEM TO BE SOLVED: To provide a semiconductor device of high strength that lowers an effective dielectric constant k eff , maintains an inter-level vertical capacity in an interconnection at a low level and a manufacturing method of the same. SOLUTION: The method of manufacturing the device comprises a step for providing a structure having an insulating layer 120 of at least one interconnection 130 and a step for forming a sublithographic template mask 150 on the insulating layer. A sublithographic feature 135a is formed in the vicinity of at least one intereconnection by performing etching on the insulating layer through the sublithographic template mask using a selective etching step. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method for forming a metallic pattern on a low-dielectric constant substrate. SOLUTION: A hard mask including a lower hard mask layer 31 and an upper hard mask layer 20 is prepared. The upper hard mask layer 20 is a sacrifice layer of about 200 Å thick, which is preferably made of high-melting-point nitride. The sacrifice layer functions as a stop layer in the following CMP metal removal process. A resist layer is used to perform patterning. A protection layer 31t is formed on a hard mask, or a non-oxidized resist strip process is used, so as to avoid the damage of oxidization to the lower hard mask layer 31. COPYRIGHT: (C)2003,JPO
Abstract:
Interconnect structures are fabricated by methods that comprise depositing a thin conformal passivation dielectric and/or diffusion barrier cap and/or hard mask by an atomic layer deposition or supercritical fluid based process.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for fabricating a nanocolumnar airbridge structure in a Very-Large Scale Integrated (VLSI) and Ultra-Large Scale Integrated (ULSI) devices, and also to provide high performance packaging. SOLUTION: A method for producing a low k, ultra-low k, and super ultra-low-k multilayer interconnect structures on a substrate, in which the interconnect line structure bodies are separated laterally by a dielectric with vertically oriented nanoscale voids, formed by perforating the voids using sub-optical lithography patterning and etching techniques and closing off the tops of the perforations by a dielectric deposition step. The lines are supported by either solid or patterned dielectric features underneath. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide an interconnecting structure containing patterned multilayered spun-on dielectrics, and to provide a method of forming the structure. SOLUTION: The interconnecting structure contains the patterned multilayered spun-on dielectrics 12' formed on the surface of a substrate. The dielectrics 12 are constituted of a lower low-k dielectrics 14', an embedded etch stop layer 16', and an upper low-k dielectric 18'. The dielectrics 14' and 18' have a first composition and the layer 16' has a second composition which is different from the first composition and is covalently coupled with the dielectrics 14' and 18'. The mutual connecting structure also contains a polish stop layer 22' formed on the multilayered spun-on dielectrics 12' and a metal conductive region 34 formed in the dielectrics 12'.
Abstract:
PROBLEM TO BE SOLVED: To provide a structure which reduces the dielectric constant between conductive lines by providing an air dielectric. SOLUTION: In a multilevel microelectronic integrated circuit, air comprises a permanent line level dielectric, and an ultra-low-k material constitutes a via level dielectric. In the IC structure, air is supplied to the line level after removal of a sacrificial material by clean thermal decomposition and auxiliary diffusion of byproducts through porosities. Optionally, air is also included within porosities in the via level dielectric. By incorporating air into the extension produced in the invention, intralevel and interlevel dielectric values are minimized. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of forming in-layer and interlayer air bridge structures, in a large scale integrated circuit (VLSI) device, a very large scale integrated circuit (ULSI) device, and a high-performance package. SOLUTION: The method of forming low k (dielectric constant) and ultra-low k multilayer mutual connections on a substrate is provided with a process to form a pair of mutual connection, separated along a side face by an air gap and a support layer in a via level of a dual damascene structure which exists only under a metal wiring, a process to remove a sacrificial dielectric through a holed bridge layer to connect an upper surface of the mutual connection along the side face, a process of executing a multilayer level extraction of the sacrificial layer, a process of sealing the bridge by a controlled method, and a process of reducing the effective dielectric constant of a film holed by using a patterning technology of a quasi-optical lithography. COPYRIGHT: (C)2004,JPO&NCIPI