Abstract:
A method for increasing the wear-resistance of a work piece involves connecting the work piece to a non-formable core material having a greater hardness than that of the work piece material. In order to improve the connection while simultaneously reducing the costs, the core material is connected in a form-fitting manner to the work piece by means of cold extrusion or hot extrusion of the work piece material.
Abstract:
An aluminum alloy brake disc body for a disc brake device is provided with a metal layer of a high wear-resistance. The high wear-resistance metal layer is configured to reduce thermal stresses within the aluminum alloy brake disc body so as to inhibit warping, bending or flexing of the brake disc when heated during braking. The high wear-resistant metal layer also is applied to the aluminum alloy brake disc body in a manner reducing manufacturing costs. In one mode, a plating layer made of a metal having a high wear-resistance is formed on a frictional surface of an aluminum alloy brake disc body. Cracks in the form of a fine network are formed in the whole area of the plating layer. The cracks can be formed by a plating process, by nitrosulphurization, by heating, by burnishing or by use of the plated component. The cracks advantageously provide for expansion between the individual metal fragments and, thus, create an expandable plated wear surface. Other aluminum components with wear surfaces can also be formed with a wear-resistant layer in a similar manner.
Abstract:
A tappet is used in a valve-operating mechanism of an internal combustion engine. The tappet has a top wall and the upper surface of the top wall is engaged with a cam. The lower surface is engaged on a poppet valve which moves up and down. A downward projection which has a recess for storing lubricating oil is formed in the middle of the lower surface of the top wall of the tappet, thereby lubricating interfaces with the cam or valve to improve frictional or wear resistance.
Abstract:
The invention relates to a radial bearing which can be used for bearing problems in which an angular displacement occurs during operation by virtue of the elastically flexible shaping of a bearing sleeve on which an elastically flexible bearing element with an essentially matrix-type fibrous structure is arranged.
Abstract:
The present invention provides a hydraulic actuator for operating an engine valve, which includes a means for controlling the seating velocity of the valve. The design allows for free, unrestricted movement of the actuator piston during opening of the engine valve, and an unrestricted return of the piston and valve until the valve is within a predetermined distance of the valve seat. Once within this predetermined range, the return velocity of the actuator piston and engine valve are limited by the rate at which a fluid may escape through a restriction. The restriction is calibrated to provide the desired maximum valve seating velocity. The invention also provides for automatic lash adjustment.
Abstract:
The present invention is directed to a modular camshaft assembly having an elongated shaft, at least one cam lobe assembly, at least one spacer assembly, and a cam adapter assembly. Each cam lobe assembly is selectively secured to the elongated shaft. Each spacer assembly is secured to the elongated shaft, wherein the spacer assembly is selectively positioned adjacent the cam lobe assembly. The cam adapter assembly is secured to the elongated shaft and adapted to connect the modular camshaft assembly to a drive assembly.
Abstract:
An internal combustion engine valve actuation system is disclosed. The present invention provides a hydraulic actuator for operating an engine valve, which includes a control element for controlling the seating velocity of the valve. The present invention provides for free, unrestricted movement of the valve during opening, and an unrestricted return of the valve until the valve is within a predetermined distance of the valve seat. Once within this predetermined range, the return velocity of the engine valve is limited by the rate at which a fluid may escape through a flow restriction. The restriction is calibrated to provide the desired maximum valve seating velocity.
Abstract:
A low friction valve train actuating at least one valve in an internal combustion engine includes a cam shaft having at least one cam, a tappet contacting the cam and valve, the cam and valve having outer surfaces with an open porosity, a solid film lubricant impregnated and anchored in the open porosity, the solid film lubricant is stable to temperatures at about 700.degree. F. to retain a low coefficient of friction in an oil starved environment.
Abstract:
A tappet is used in an internal combustion engine. A cam receiving plate which contacts a cam is brazed on the upper surface of a top wall of a tappet body. The whole surface of the cam receiving plate can act as a cam follower surface, thereby making the outer diameter of the cam receiving plate to the minimum size corresponding to projected length of a nose of a rotary cam and lightening the tappet.
Abstract:
In accordance with preferred embodiments of the invention, a disc-shaped contact pad of ceramic material is disposed within a recess formed in the top surface of a metal valve crosshead. The pad is held in the recess by a retainer that clips onto the crosshead. The retainer is designed to maintain only a light pressure on only a narrow shoulder of the pad to keep it seated, and does not, itself, experience any dynamic loading. Furthermore, by the provision of a circumferential clearance between the pad and both the wall of the crosshead recess and the retainer, the need for precision machining of the ceramic material can be avoided. Additionally, a reduction of frictional sliding forces imposed on the crosshead, and in turn upon the valves, by the rocker lever is achieved by the ceramic pad, so that resultant frictional side loading is not imposed on adjacent valve components to a significant extent.