Abstract:
A method of forming a membrane with nanometer scale pores includes forming a sacrificial etch stop layer on a substrate. A base layer is constructed on the sacrificial etch stop layer. Micrometer scale pores are formed within the base layer. A sacrificial base layer is built on the base layer. The sacrificial base layer is removed from selected regions of the base layer to define nanometer scale pores within the base layer. The resultant membrane has sub-fifty nanometer pores formed within it.
Abstract:
The invention relates to a method for producing a micromechanical component (100) that comprises at least one cavity (110) and one functional element (12) at least partially disposed in said cavity (110) and/or one functional layer (13a, 13b, 13c) at least partially disposed therein. The invention further relates to a micromechanical component (100) produced according to the inventive method. The aim of the invention is to reduce the production costs for such a micromechanical component. To this end, the functional element (12) and/or the functional layer (13a, 13b, 13c) is provided with a first protective layer (41; 71) at least in a zone that adjoins a first sacrificial coating (52) that temporarily occupies the space of the cavity (22) subsequently formed in one or more etching steps. The material of the first protective layer (41) is selected in such a manner that at least one etching method and/or etching agent etching or dissolving the first sacrificial coating (52) does substantially not corrode the first protective layer (41; 71) or corrodes it only at a reduced etching rate in relation to the first sacrificial coating (52).
Abstract:
The method is based on the use of a silicon carbide mask for removing a sacrificial region. In case of manufacture of integrated semiconductor material structures, the following steps are performed: forming a sacrificial region (6) of silicon oxide on a substrate (1) of semiconductor material; growing a pseudo-epitaxial layer (8); forming an electronic circuit (10-13, 18); depositing a silicon carbide layer (21); defining photolithographycally the silicon carbon layer so as to form an etching mask (23) containing the topography of a microstructure (27) to be formed; with the etching mask (23), forming trenches (25) in the pseudo-epitaxial layer (8) as far as the sacrificial region (6) so as to laterally define the microstructure; and removing the sacrificial region (6) through the trenches (25).
Abstract:
A method for producing a semiconductor device is capable of solving problems related to dicing a metal thin film used for electrochemical etching. According to the method, an n type epitaxial thin layer (36) is formed on a p type single-crystal silicon wafer (35). An n + type diffusion layer (38) is formed in a scribe line area on the epitaxial layer (36). An n + type diffusion layer (39) is formed in an area of the epitaxial layer (36) which corresponds to the predetermined part of the wafter (35). Aluminum film (40, 41) is formed over the diffusion layers (38, 39), respectively. The aluminum film (40) has a clearance (65) for passing a dicing blade (66). Predetermined parts of the wafer (35) are electrochemically etched by supplying electricity through the aluminum film (40), the diffusion layers (38) and (39), to leave predetermined parts of the epitaxial layer (36). The wafer (35) is diced into chips along the scribe line area. Each of the chips forms the semiconductor device. The electrochemical etching of the wafer (35) is carried out after the formation of the aluminum film (40, 41), by immersing the wafer (35) in a KOH aqueous solution (76) and by supplying electricity through the aluminum film (40). The electrochemical etching is terminated at an inflection point where an etching current inflects to a constant level from a peak level. During the electrochemical etching, the diffusion layer (39) reduces horizontal resistance in the epitaxial layer (36), so that the etched parts receive a sufficient potential to perform the etching.
Abstract:
The invention provides a single mask, low temperature reactive ion etching process for fabricating high aspect ratio, released single crystal microelectromechanical structures independent of crystal orientation. A dielectric mask (12) on a single-crystal substrate (154) is patterned to define isolating trenches. A protective conformal layer (28) is applied to the resultant structure. The conformal layer (28) on the floor of the trenches is removed and a second etch deepens the trench to expose the mesa walls which are removed during the release step by isotropic etching. A metal layer (44) is formed on the resultant structure providing opposed plates (156) and (158) of a capacitor. The cantilever beam (52) with the supporting end wall (152) extends the grid-like structure (150) into the protection of the deepened isolation trenches (54). A membrane can be added to the released structures to increase their weight for use in accelerometers, and polished for use as movable mirrors.
Abstract:
For producing a structured coating, or for removing a coating from a sensitive region in a gentle manner, a release film is applied under the coating in the region not to be coated and is structured. In a release step, the adhesion force acting upon the release film is reduced and the release film is lifted off together with the coating applied on top.
Abstract:
A method for manufacturing a protective layer (25) for protecting an intermediate structural layer (22) against etching with hydrofluoric acid (HP), the intermediate structural layer (22) being made of a material that can be etched or damaged by hydrofluoric acid, the method comprising the steps of: forming a first layer of aluminium oxide, by atomic layer deposition, on the intermediate structural layer (22); performing a thermal crystallization process on the first layer of aluminium oxide, forming a first intermediate protective layer (25a),- forming a second layer of aluminium oxide, by atomic layer deposition, above the first intermediate protective layer; and performing a thermal crystallisation process on the second layer of aluminium oxide, forming a second intermediate protective layer (25b) and thereby completing the formation of the protective layer (25). The method for forming the protective layer (25) can be used, for example, during the manufacturing steps of an inertial sensor such as a gyroscope or an accelerometer.
Abstract:
New compositions and methods of using those compositions as protective layers during the production of semiconductor and MEMS devices are provided. The compositions comprise a cycloolefin copolymer dispersed or dissolved in a solvent system, and can be used to form layers that protect a substrate during acid etching and other processing and handling. The protective layer can be photosensitive or non-photosensitive, and can be used with or without a primer layer beneath the protective layer. Preferred primer layers comprise a basic polymer in a solvent system.
Abstract:
L'invention concerne un procédé de protection de l'intérieur d'au moins une cavité (4) présentant une partie d'intérêt (5) et débouchant sur une face d'un élément microstructuré (1), consistant à déposer sur ladite face une couche non conforme (6) d'un matériau de protection, ladite couche non-conforme bouchant la cavité sans recouvrir la partie d'intérêt. L'invention concerne également un procédé de fabrication d'un dispositif comportant un tel élément microstructuré.