Abstract:
A process for fabricating a single-sided semiconductor deep trench structure filled with polysilicon trench fill material includes the following steps. Form a thin film, silicon nitride, barrier layer over the trench fill material. Deposit a thin film of an amorphous silicon masking layer over the barrier layer. Perform an angled implant into portions of the amorphous silicon masking layer which are not in the shadow of the deep trench. Strip the undoped portions of the amorphous silicon masking layer from the deep trench. Then strip the newly exposed portions of barrier layer exposing a part of the trench fill polysilicon surface and leaving the doped, remainder of the amorphous silicon masking layer exposed. Counterdope the exposed part of the trench fill material. Oxidize exposed portions of the polysilicon trench fill material, and then strip the remainder of the masking layer.
Abstract:
Process for forming highly conformal titanium nitride on a silicon substrate. A gaseous reaction mixture of titanium tetrachloride and ammonia is passed over the semiconductor substrate surface maintained at a temperature of about 350 DEG C to about 800 DEG C. The r atio of titanium tetrachloride to ammonia is about 5:1 to 20:1. The high degree of conformality achieved by the process of the invention allows TiN layers to be deposited on structures with high aspect ratios and on complicated, three-dimensional structures without forming a large seam or void.
Abstract:
Two different gate conductor dielectric caps are used in the array and support device regions so that the bitline contact can be fabricated in the array region, but a thinner hard mask can be used for better linewidth control in the support device region. The thinner dielectric cap is made into dielectric spacers in the array device regions during support mask etching. These dielectric spacers allow for the array gate conductor resist line to be made smaller than the final gate conductor linewidth. This widens the array gate conductor processing window. The second dielectric cap layer improves linewidth control for the support devices and the array devices. Two separate gate conductor lithography steps and gate conductor dielectric etches are carried out in the present invention to optimize the gate conductor linewidth control in the array and support device regions. The gate conductors in the array and support devices regions are etched simultaneously to reduce production cost. In additional embodiments of the invention, dual workfunction support device transistors with or without salicide can be fabricated with an array including borderless contacts.
Abstract:
Two different gate conductor dielectric caps are used in the array and support device regions so that the bitline contact can be fabricated in the array region, but a thinner hard mask can be used for better linewidth control in the support device region. The thinner dielectric cap is made into dielectric spacers in the array device regions during support mask etching. These dielectric spacers allow for the array gate conductor resist line to be made smaller than the final gate conductor linewidth. This widens the array gate conductor processing window. The second dielectric cap layer improves linewidth control for the support devices and the array devices. Two separate gate conductor lithography steps and gate conductor dielectric etches are carried out in the present invention to optimize the gate conductor linewidth control in the array and support device regions. The gate conductors in the array and support devices regions are etched simultaneously to reduce production cost. In additional embodiments of the invention, dual workfunction support device transistors with or without salicide can be fabricated with an array including borderless contacts.
Abstract:
A method of forming a vertically-oriented device such as a DRAM storage all with a trench capacitor under a vertical transistor, using a selective wet etch to remove only a part of the sidewalls in a deep trench, and the device formed therefrom. While a poertion of the trench perimeter (e.g., isolation collar 304) is protected by a mask (e.g., polysilicon 318), the exposed portion is selectively wet etched to remove selected crystal planes from the exposed portion of the trench, leaving a flat substrate sidewall (324) with a single crystal plane. A single side vertical trench transistor may be formed on the flat sidewall. A vertical gate oxide (e.g. silicon dioxide 330) of the transistor formed on the single crystal plane is substantially uniform across the transistor channel, providing reduced chance of leakage and consistent threshold voltages from device to device. In addition, trench widening is substantially reduced, increasing the device to device isolation distance in a single sided buried strap junction device layout.
Abstract:
A method of using at least two insulative layers to form the isolation collar of a trench capacitor, and the device formed therefrom. The first layer is preferably an oxide (e.g., silicon dioxide 116) formed on the trench substrate sidewalls, and is formed through a TEOS, LOCOS, or combined TEOS/LOCOS process. Preferably, both the TEOS process and the LOCOS process are used to form the first layer. The second layer is preferably a silicon nitride layer (114) formed on the oxide layer. The multiple layers function as an isolation collar stack for the trench. The dopant penetration barrier properties of the second layer permit the dielectric collar stack to be used as a self aligned mask for subsequent buried plate (120) doping.
Abstract:
A method of using a selective etch to provide a desired crystal plane orientation on the sidewalls of a deep trench located in a semiconductor substrate, and the device formed therefrom. Preferably, a crystal plane sidewall (212) is used for the channel region, and crystal planes (216) are used in the corner regions of the trench. Gate oxidation may then be performed such that the oxide is thicker in the corner regions (222) than on the oxide (218, 220) on the primary sides of the trench, resulting in self isolation of the corner areas from the transistor channel/active area (224). In addition, the structure is relatively insensitive to active area/deep trench misalignment.
Abstract:
A system and method of forming an electrical connection (142) to the interior of a deep trench (104) in an integrated circuit utilizing a low-angle dopant implantation (114) to create a self-aligned mask over the trench. The electrical connection preferably connects the interior plate (110) of a trench capacitor to a terminal of a vertical trench transistor. The low-angle implantation process, in combination with a low-aspect ratio mask structure, generally enables the doping of only a portion of a material overlying or in the trench. The material may then be subjected to a process step, such as oxidation, with selectivity between the doped and undoped regions. Another process step, such as an etch process, may then be used to remove a portion of the material (120) overlying or in the trench, leaving a self-aligned mask (122) covering a portion of the trench, and the remainder of the trench exposed for further processing. Alternatively, an etch process alone, with selectivity between the doped and undoped regions, may be used to create the mask. The self-aligned mask then allows for the removal of selective portions of the materials in the trench so that a vertical trench transistor and a buried strap may be formed on only one side of the trench.
Abstract:
In a process for making a DT DRAM structure, the improvement of providing a surface area enhanced DT below the collar region and node capacitance that does not shrink with decreasing groundrule/cell size, comprising:a) providing a semiconductor substrate having a collar region and an adjacent region below the collar region, the collar region having SiO deposited thereon;b) depositing a SiN liner on said collar region and on the region below the collar;c) depositing a layer of a-Si on the SiN liner to form a micromask;d) subjecting the structure from step c) to an anneal/oxidation step under a wet environment at a sufficient temperature to form a plurality of oxide dot hardmasks;e) subjecting the SiN liner to an etch selective to SiO;f) subjecting the structure from step e) to a Si transfer etch using a chemical dry etch (CDE) selective to SiO to create rough Si surface;g) stripping SiO and the SiN; and forming a node and collar deposition.