Abstract:
The present invention thus provides a device structure and method for forming fin (210) Field Effect Transistors (FETs) from bulk semiconductor wafers (200) while providing improved wafer to wafer device uniformity. Specifically, the invention provides a height control layer (212), such as a damaged portion of the substrate (200) or a marker layer, which provides uniformity of fin height. Additionally, the invention provides provides isolation (214) between fins (210) which also provides for optimization and narrowing of fin width by selective oxidation of a portion (212) of the substrate relative to an oxidized portion (216) of the fin sidewalk. The device structure and methods of the present invention thus provide the advantages of uniform finFET fabrication while using cost effect bulk wafers.
Abstract:
A method of forming a thin, high-quality relaxed SiGe-on-insulator substrate (10) material is provided which first includes forming a SiGe or pure Ge layer on a surface of a first single crystal Si layer (14) which is present atop a barrier layer (12) that is resistant to the diffusion of Ge. Optionally forming a Si cap layer (18) over the SiGe or pure Ge layer (16), and thereafter heating the various layers at a temperature which permits interdiffusion of Ge throughtout the first single crystal Si layer (14), the optional Si cap (18) and the SiGe or pure Ge layer (16) thereby forming a substantially relaxed, single crystal SiGe layer atop the barrier layer (12). Additional SiGe regrowth and/or formation of a strained epi-Si layer may follow the above steps. SiGe-on-insulator substrate materials as well as structures including at least the SiGe-on-insulator substrate material are also disclosed herein.
Abstract:
Hybrid orientation substrates allow the fabrication of complementary metal oxide semiconductor (CMOS) circuits in which the n-type field effect transistors (nFETs) are disposed in a semiconductor orientation which is optimal for electron mobility and the p-type field effect transistors (pFETs) are disposed in a semiconductor orientation which is optimal for hole mobility. This invention discloses that the performance advantages of FETs formed entirely in the optimal semiconductor orientation may be achieved by only requiring that the device's channel be disposed in a semiconductor with the optimal orientation. A variety of new FET structures are described, all with the characteristic that at least some part of the FET's channel has a different orientation than at least some part of the FET's source and/or drain. Hybrid substrates into which these new FETs might be incorporated are described along with their methods of making.
Abstract:
A simple and direct method of forming a SiGe-on-insulator that relies on the oxidation of a porous silicon layer (or region) that is created beneath a Ge-containing layer is provided. The method includes the steps of providing a structure comprising a Si-containing substrate having a hole-rich region formed therein and a Ge-containing layer atop the Si-containing substrate; converting the hole-rich region into a porous region; and annealing the structure including the porous region to provide a substantially relaxed SiGe-on-insulator material.
Abstract:
This invention teaches methods of combining ion implantation steps with in situ or ex situ heat treatments to avoid and/or minimize implant-induced amorphization (a potential problem for source/drain (SfD) regions in FETs in ultrathin silicon on insulator layers) and implant-induced plastic relaxation of strained S/D regions (a potential problem for strained channel FETs in which the channel strain is provided by embedded S/D regions lattice mismatched with an underlying substrate layer). In a first embodiment, ion implantation is combined with in situ heat treatment by performing the ion implantation at elevated temperature. In a second embodiment, ion implantation is combined withex situ heat treatments in a "divided-dose-anneal-in-between" (DDAB) scheme that avoids the need for tooling capable of performing hot implants.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a high-quality silicon-on- insulator (SOI) substrate material having a buried oxide (BOX) region whose thickness is about 300 nm or less. SOLUTION: In this method, a high quality SOI substrate is formed by using a plurality of implants and a plurality of annealing steps. Particularly, this method includes at least a first oxygen ion implant wherein a primary oxide seed region is formed, a first annealing step, a second oxygen ion implant wherein a BOX adjustment oxide seed region is formed, and a second annealing step. In the annealing step, the seed region is converted into an embedded oxide region. COPYRIGHT: (C)2004,JPO
Abstract:
PROBLEM TO BE SOLVED: To provide a method of forming a transistor body contact in an SOI device. SOLUTION: An SOI substrate contact is provided on the bodies of transistors fabricated in an SOI silicon wafer by selectively making an insulating layer below the bodies leaky. This is achieved by implanting, below a set of transistor body locations, a predetermined dose of ions having an energy such that the implanted region extends vertically through a buried insulator between the body and the wafer substrate. Thereafter, a sufficient voltage is applied to break down an oxide, and a conductive path is made between the body and the substrate.