Abstract:
A method of forming a salicide on a semiconductor device includes depositing a first refractory metal layer over a silicon region of a substrate, depositing a near-noble metal layer over the first refractory metal layer, and depositing a second refractory metal layer over the near-noble metal layer. The semiconductor device is annealed in a first annealing process to form a silicide layer abutting the doped region of the semiconductor device. Un-reacted portions of the near-noble metal layer and the second refractory metal layer are removed. The device may be annealed in an optional second annealing process to convert the silicide layer to a low resistance phase silicide material. Junction leakage and bridging are minimized or eliminated by embodiments of the present invention, and a smoother silicided surface is achieved.
Abstract:
A method of fabricating a complementary metal oxide semiconductor (CMOS) device, wherein the method comprises forming a first well region (103) in a semiconductor substrate (102) for accommodation of a first type semiconductor device (130); forming a second well region (104) in the semiconductor substrate (102) for accommodation of a second type semiconductor device (140); shielding the first type semiconductor device (130) with a mask (114); depositing a first metal layer (118) over the second type semiconductor device (140); performing a first salicide formation on the second type semiconductor device (140); removing the mask (114); depositing a second metal layer (123) over the first and second type semiconductor devices (130,140); and performing a second salicide formation on the first type semiconductor device (130). The method requires only one pattern level and it eliminates pattern overlay as it also simplifies the processes to form different suicide material over different devices.
Abstract:
A method of forming a dual self-aligned fully silicided gate in a CMOS device requiring only one lithography level, wherein the method comprises forming a first type semiconductor device (270) having a first well region (253) in a semiconductor substrate (252), first source/drain silicide areas (266) in the first well region (253), and a first type gate (263) isolated from the first source/drain silicide areas (266); forming a second type semiconductor device (280) having a second well region (254) in the semiconductor substrate (252), second source/drain silicide areas (256) in the second well region (254), and a second type gate (258) isolated from the second source/drain silicide areas (256); selectively forming a first metal layer (218) over the second type semiconductor device (280); performing a first fully silicided (FUSI) gate formation on only the second type gate (258); depositing a second metal layer (275) over the first and second type semiconductor devices (270,280); and performing a second FUSI gate formation on only the first type gate (263).
Abstract:
PROBLEM TO BE SOLVED: To minimize the associated complexity and cost in fabricating a CMOS structure containing silicide contacts and metal silicide gates. SOLUTION: The method of integrating the silicide metal of a CMOS allows incorporation of silicide contacts (S/D and gates) and metal silicide gates using a self-alignment process (salicide) and at least one lithography process. The integration method allows at least two different thicknesses of metals deposited on a semiconductor substrate such that on some of the CMOS transistors thinner silicide metals are formed and used in the formation of gate contacts, whereas on the other CMOS transistors thicker silicide metals are formed and used in the formation of metal silicide gates. The integration method of the present invention can also be used to form multiple phases of metal silicide gates by varying the metal deposition thickness thus having differing amounts of metal present during metal gate formation. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method and structure of reducing the contact resistance between a silicide contact and metallization on it. SOLUTION: A structure is provided with: a semiconductor substrate 12 including at least one field effect transistor arranged on the top and including silicide contact regions 16A, 16B, and 16C arranged adjacent to at least one field effect transistor; an insulating intermediate layer 18 that is arranged on the semiconductor substrate, extended onto at least one field effect transistor, and having contact opening parts 20 exposing the silicide contact regions; and a contact material 24 containing metal germanide in the contact opening parts. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a self-aligned silicide process applicable to contacting silicon, sidewall, source, and drain. SOLUTION: A method (and a structure formed by using this method) to form a metal silicide contact on a non-planar silicon-containing area which limits the silicon consumption at a silicon-containing area includes: forming a blanket metal layer over the silicon-containing area, forming a silicon layer over the metal layer, performing an selective and anisotropical etching of the silicon layer against the metal, forming a metal silicon alloy by reacting the metal and silicon at a first temperature, etching away any unreacted metal layer, forming a metal-Si2 alloy by annealing at a second temperature, and selectively etching away any unreacted silicon layer.
Abstract:
A method of forming a dual self-aligned fully silicided gate in a CMOS device requiring only one lithography level, wherein the method comprises forming a first type semiconductor device (270) having a first well region (253) in a semiconductor substrate (252), first source/drain silicide areas (266) in the first well region (253), and a first type gate (263) isolated from the first source/drain silicide areas (266); forming a second type semiconductor device (280) having a second well region (254) in the semiconductor substrate (252), second source/drain silicide areas (256) in the second well region (254), and a second type gate (258) isolated from the second source/drain silicide areas (256); selectively forming a first metal layer (218) over the second type semiconductor device (280); performing a first fully silicided (FUSI) gate formation on only the second type gate (258); depositing a second metal layer (275) over the first and second type semiconductor devices (270,280); and performing a second FUSI gate formation on only the first type gate (263).
Abstract:
An interconnect structure which includes a plating seed layer that has enhanced conductive material, preferably, Cu, diffusion properties is provided that eliminates the need for utilizing separate diffusion and seed layers. Specifically, the present invention provides an oxygen/nitrogen transition region within a plating seed layer for interconnect metal diffusion enhancement. The plating seed layer may include Ru, Ir or alloys thereof, and the interconnect conductive material may include Cu, Al, AlCu, W, Ag, Au and the like. Preferably, the interconnect conductive material is Cu or AlCu. In more specific terms, the present invention provides a single seeding layer which includes an oxygen/nitrogen transition region sandwiched between top and bottom seed regions. The presence of the oxygen/nitrogen transition region within the plating seed layer dramatically enhances the diffusion barrier resistance of the plating seed.